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121.
板材最优路径成形理论与方法 总被引:7,自引:0,他引:7
按最优路径成形板材将获得理想的成形效果,这种最优成形路径可通过多点成形技术来实现。本文基于理想路径(最小塑性功路径)成形理论,提出了板材最优路径成形的概念。最优成形路径可由初始构形、目标构形以及一系列中间构形描述出来,根据理想路径成形的变形及本构关系,文中建立了计算初始构形的有限元方法;建立了确定中间构形的泛函,给出了求解中间构形的数值方法。根据给出的方法设计了近似最优路径成形──多道次多点成形实验,实验结果表明,采用近似最优路径成形,球面目标形状的最大变形曲率提高了11%~40%;马鞍面目标形状的最大变形曲率提高了15%-50%。 相似文献
122.
本文通过几个典型试验,分析了1420铝锂合金的两种不同热处理状态下的冷成形性能,得出的试验数据和结论。对生产具有一定的指导意义。 相似文献
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采用塑性流动理论,薄壳无力矩理论及幂函数强化模型,对求解轴对称塑性平面应力问题的数值参数法作了进一步的研究,推导出成形力学分析的一阶微分方程组,在此基础上,将该微分方程相应用于薄壁圆管轴压外翻成形的稳态流动分析,计算时采用了四阶龙格库塔法,并获得了应力,应数值解,本文通过大量的计算,分析了边界条件对计算结果的影响,并将理论计算结果与实验作了比较。研究结果表明,轴对称塑性平面应力问题可以转换为一阶常 相似文献
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Forming Characteristics of Al-alloy Large-diameter Thin-walled Tubes in NC-bending Under Axial Compressive Loads 总被引:2,自引:0,他引:2
Tube thinning control without wrinkling occurring is a key problem urgently to be solved for improving the forming qualities in numerical control (NC) bending processes of large-diameter Al-alloy thin-walled tubes (AATTs). It may be a way solving this problem to exert axial compression loads (ACL) on the tube end in the bending. Thus, this article establishes a three-dimensional (3D) elastic-plastic explicit finite element (FE) model for the bending under ACL and has its reliability verified. Through a multi-index orthogonal experiment design, a combination of process parameters, each expressed by a proper range, for this FE model is derived to overcome the compression instability on tube ends. By combining the FE model with a wrinkling energy prediction model, an in-depth study is conducted on the forming characteristics of large-diameter AATTs with small bending radii and it can be concluded that (1) The larger the tube diameters and the smaller the bending radii, the larger the induced tangent tension stress zones on tube intrados, by which the tube maximum tangent compression stress zones will be partitioned in the bending processes; thus, the smaller the ACL roles in decreasing thinning degrees and the larger the compression instability possibilities on tube ends. (2) The tube wrinkling possibilities under ACL are larger than without ACL acting in the earlier forming periods, and smaller in the later ones. (3) For the tubes with a size factor less than 80, the ACL roles in decreasing thinning degrees are stronger than in increasing wrinkling possibilities. 相似文献
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板料机械性能指标与压制成形性能间的关系 总被引:1,自引:0,他引:1
本文通过一定的试验数据,对板料机械性能指标与压制成形性能间的关系进行了定性的分析。 相似文献
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《中国航空学报》2020,33(7):2088-2097
Revealing the development of microstructural inhomogeneity in the multi-pass flow forming of titanium alloy components is of great significance to the microstructure control and property tailoring. To this end, the microstructural inhomogeneity of TA15 alloy spun cylindrical parts was analyzed based on the deformation history. The results indicate that the material underwent significant compressive strain in the normal direction (ND), tension strain in the rolling and circumferential directions (RD and CD), while tension strain in the CD is slightly small due to the limited material flow in this direction. These strain characteristics make the microstructure, especially the primary α (αp), present different morphologies in the different planes of the part. Meanwhile, the combined effects of inhomogeneous deformation and temperature distribution in the ND also cause the inhomogeneity of microstructure morphology and parameters in this direction. Quantitative analyses show that with the forming pass increasing, the aspect ratio of αp increases most in the normal-rolling plane, then in the normal-circumferential plane and least in the circumferential-rolling plane, whereas αp content decreases in an opposite trend. Along the ND, the aspect ratio and content of αp is relatively high in the outer and inner surface areas but lowest in the central area, and these inhomogeneous characteristics can be gradually diminished with the forming pass increasing. Furthermore, the variation of hardness inhomogeneity factor indicates that a four-pass forming with the total reduction ratio of 63% could obtain a homogenous microstructure along the ND of the TA15 alloy spun cylindrical part. 相似文献