铝合金可回抽搅拌摩擦焊接头组织和性能

针对8 mm 厚2219 铝合金进行可回抽搅拌摩擦焊工艺试验,详细分析了回抽过程中搅拌针运动

轨迹、不同回抽位置的接头组织形态及力学性能。结果表明:搅拌针的运动轨迹是焊接速度与搅拌针相对于轴

肩回抽速度的合成运动轨迹,并呈现出一定的线性关系。回抽结束处和回抽起始处的接头组织形貌为典型的

常规搅拌摩擦焊接头,位于中间回抽区域的焊接接头可以认为是100% 焊透的焊接接头与“相同直径的轴肩+

(100% ~0%) ×L 的搅拌针”形成的焊透深度逐渐变浅的常规搅拌摩擦焊接头复合形成的。接头力学性能测

试结果表明:回抽结束处的性能最高,回抽起始处的性能次之,中间回抽区域的力学性能最低,并且随着回抽距

离的逐渐增加,中间回抽区域的力学性能逐渐增加。不同回抽位置的搅拌摩擦焊接头均呈现出典型的韧性断

裂形貌。

     

基于摩擦补偿的空间机械臂关节高精度控制研究

空间机械臂关节具有大惯量、高精度的特点,针对空间机械臂关节低速、高精度控制要求,提出一种基于摩擦补偿的双位置闭环控制策略。建立了考虑摩擦和惯量变化等因素的一体化关节动力学模型,分析了全位置闭环系统的稳定性,在此基础上提出了一种基于双位置传感器信息的闭环伺服控制策略,并引入自适应率辨识未知摩擦和惯量变化,利用Lyapunov函数证明闭环系统的稳定性和跟踪误差的渐进收敛性。在测试平台上的试验结果表明,提出的空间机械臂一体化关节伺服控制策略能够有效地提高关节伺服控制精度和系统鲁棒性。     

二维燃油泵的设计与研究

提出一种新型的二维燃油泵，说明了其诸多优点。为研究其结构性流量脉动，利用仿真软件AMESIM建立了二维燃油泵的仿真模型进行理论研究，并进行了实验验证。通过齿轮泵与轴向柱塞泵的对比，说明了轴向柱塞泵在燃油系统应用中的优势。针对轴向柱塞泵中存在的一些不可避免的缺陷，提出了能避免这些缺陷的二维燃油泵。通过解释二维燃油泵的结构组成与工作原理，说明了二维燃油泵的优势，包括结构力平衡、工作效率高、无直接的滑动摩擦副和无结构性流量脉动等。为了解释无结构性流量脉动这一优点，进行了仿真分析与实验验证，验证了二维燃油泵具有无结构性流量脉动这一潜力。     

钛基稀土激光熔覆层组织细化机制及性能

采用通快TruDisk 4002光纤激光器在TC4合金表面分别制备了0wt% Y₂O₃和3wt% Y₂O₃的TC4+Ni45+Co-WC钛基耐磨复合涂层。利用XRD、SEM、EDS、EPMA、显微硬度计和摩擦磨损试验机等分析了涂层组织、显微硬度和摩擦学性能。结果表明，两种涂层表面均无裂纹孔隙等缺陷，且生成相一致，主要包括TiC、TiB₂、Ti₂Ni、WC和α-Ti；0wt% Y₂O₃涂层组织存在明显偏析，析出相尺寸粗大且方向性明显；3wt% Y₂O₃涂层组织呈均匀弥散状态分布，细化特征明显；经Bramfitt二维点阵错配度计算，（100）_Y2O3和（100）_Ti2Ni、（111）_Y2O3和（110）_TiC、（110）_Y2O3和（1010）_TiB2间的错配度分别为5.75%、6.72%和10.10%，Y₂O₃作为异质形核核心对Ti₂Ni、TiC和TiB₂的细化能力依次为Ti₂Ni > TiC > TiB₂；0wt% Y₂O₃和3wt% Y₂O₃涂层显微硬度分别为600~630 HV_0.5和470~480 HV_0.5，较基材分别提高了约62%和26%；3wt% Y₂O₃涂层耐磨减摩性最优，其磨损体积和摩擦系数较0wt% Y₂O₃涂层分别下降了约47.8%和5.0%，磨损机制主要为磨粒磨损。     

Out-of-plane stability analysis of collinear spinning three-craft Coulomb formations

The results of a stability analysis focusing on the out-of-plane motion of collinear three-craft Coulomb formations with set charges are discussed. Such a formation is assumed to be spinning in deep space without relevant gravitational forces present. Assuming in-plane motion only with circular relative trajectories and initial position and velocity perturbations confined to the orbital plane, the previous work analytically proves marginal stability in the linear sense and numerically shows marginal stability in the short term. In this paper, the equations of motion are presented in the cylindrical coordinate frame in order to analyze the out-of-plane motion in more detail. The out-of-plane motion is shown to decouple to first order from the marginally stable in-plane motion. A simple control law is developed and applied, which directly controls the out-of-plane motion only within specified deadbands. For a wide variety of out-of-plane perturbations, the control law succeeds in preserving the in-plane variant shape despite some out-of-plane motion. A trend between the settling time and deadband, which defines the largest out-of-plane errors allowed before the controller is turned on, is determined, which illustrates how large the deadband may be before the in-plane motion is affected.     

日美之间“复合化、多元化”摩擦粗探

本文从下述三个方面叙述日美之间的摩擦:一、日美间“感情摩擦”;二、由经济实力消长而产生的贸易摩擦;三、日美间深层次的“结构摩擦”。     

Study on Friction Torque Loading with an Electro-hydraulic Load Simulator

This article, in order to precisely impose friction on aircraft and weapon actuation systems, presents a new friction loading method characteristic of “torque-zero velocity” switching control with an electro-hydraulic load simulator. As the general Stribeck friction model has little related to static friction, it proposes a “torque-zero velocity” switcher, in which a zero-velocity controller is developed to load the static friction and a torque controller the kinetic friction. With the help of mathematical modeling, this article designs a “torque-zero velocity” switching controller and, correspondingly, provides a “dual-threshold judgment” algorithm. Simulation results indicate that the proposed method can be successfully used to carry out the static and kinetic friction simulation with an electro-hydraulic load simulator.     

Phase transitions in a dusty plasma with two distinct particle sizes

In semiconductor manufacturing, contamination due to particulates significantly decreases the yield and quality of device fabrication, therefore increasing the cost of production. Dust particle clouds can be found in almost all plasma processing environments including both plasma etching devices and in plasma deposition processes. Dust particles suspended within such plasmas will acquire an electric charge from collisions with electrons and ions in the plasma. If the ratio of inter-particle potential energy to the average kinetic energy is sufficient, the particles will form either a “liquid” structure with short-range ordering or a crystalline structure with long-range ordering. Many experiments have been conducted over the past decade on such colloidal plasmas to discover the character of the systems formed, but more work is needed to fully understand these structures. The preponderance of previous experiments used monodisperse spheres to form complex plasma systems. However, most plasma processing environments contain more arbitrary distributions of particle size. In order to examine in more detail the effects of a size distribution, experiments were carried out in a GEC rf reference cell modified for use as a dusty plasma system. Using two monodisperse particle sizes, experiments were conducted to determine the manner in which phase transitions and other thermodynamic properties depended upon the overall dust grain size distribution. Plasma crystals were formed from different mixtures of 8.89 and 6.50 μm monodisperse particles in argon plasma. With the use of various optical techniques, the pair correlation function was determined at different pressures and powers and then compared to measurements obtained for monodisperse spheres.     

带涂层干摩擦阻尼器的分子动力学仿真

从纳米级微凸体间的剪切运动出发研究干摩擦阻尼器摩擦机理。采用更加精确的多体势,建立描述两个可变形半球状微凸体剪切运动过程的分子动力学模型。应用该模型分析了单晶铜微凸体剪切运动过程中切向力和法向力随相对位移、干涉深度和微凸体半径的变化规律,同时研究了剪切过程结束后剩余变形能的变化。通过多尺度分析和统计学工具,建立了干摩擦模型的微凸体模型,并与实验结果进行对比。研究表明:单晶铜在真空中发生干摩擦时,结合面的表面法向接触刚度与法向载荷成正比,滑动摩擦因数只与表面粗糙度参数有关。计算结果与纯铜摩擦实验结果相吻合,证明该方法可准确地分析覆盖涂层的干摩擦阻尼器工作面干摩擦特性,对于已知微观参数的表面,能够准确地预测滑动摩擦因数。      

平面运动中的摩擦力

本文提出一种摩擦力和速度的连续关系式,并把非连续、非线性的方程包括在这个关系式中,解出各种情况的法向反力。