高筋条壁板成型分析及成型工艺研究

AK4－1材料的高筋条壁板条拉伸成型，目前在我国飞机制造业中，不论结构还是材料、工艺成型都是全新的。这一结构及工艺成型研究对发展我国的航空制造业有着重要作用。本文阐述某型机研制中对这一新结构的多次试验过程，该材料成型时所需的热处理状态和多刀闸压工艺方法，生产出完全符合技术要求的零件。     

备件供应保障系统的动力学原理及动态性研究

 针对基层级备件供应保障的供需平衡要求,分析“需求牵引”模式下备件供应保障活动中的反馈控制关系,利用系统动力学分析备件供需系统的动力学数学原理。据此原理建立系统状态空间模型,对备件供应保障系统的动态性进行分析,导出系统达到稳定时关键结构参数的值域,考察物流延迟的存在对系统稳定所产生的影响,并通过系统动力学仿真分析和验证了弱化物流延迟造成的不良影响、恢复系统稳定的条件。在考虑物流延迟的前提下,通过系统动力学仿真对订货周期、订货调整幅度等控制策略进行优化研究。     

高熔点金属电弧熔射成形

以3Cr13高熔点合金进行电弧熔射实验,总结了电弧熔射成形的工艺过程,解决了存在的技术难题;分析了熔射成形件的微观组织以及熔射层表面粗糙度的影响因素,提出了改善熔射层质量的途径和措施。     

HISTORICAL PROCEDURES AND G-DSG METHOD BASED MANUFACTURING PLANNING

Oriented to CAD/CAM seamless integration, this paper presents an idea for synthetically considering the qualitative history model, which represents the whole course of modeling, and the quantitative geometry model, which contains the extended Brep model, CSG and feature pedigree. History model building captures in background the dynamic interactive definition of engineering requirement and then explicitly conveys the original intention to successive application layers, which isc onductive to the decision support of manufacturing planning in not only automatic geometry re-constructing but also machining set-up. G-DSG theory as an earlier achievement is applied to generate the topology-independent generalized mid-model as an input to manufacturing planning, which istherefore simplified and its accuracy is simultaneously improved. Manufacturing planning lays emphasis on optimizing the mapping in both geometry and function from part itself to detail machining scheme. Comparatively, process planning pays more attention to the mapping to those items like tool, fixture, etc. Theoretically, such an idea is also beneficial to realizing the parametric NC machining trajectory generation and maintaining its dynamic consistency with the update of the design model.     

Electrochemical machining of a convex strips structure on a revolving part by using site directed power interruption

Revolving parts with complex surface structures are widely used in machinery and mechanical equipment. The ECM process provides its adequacy to cut hard materials with different shapes, and its applications are widely increased, due to its outstanding advantages. In this paper, a new method for machining a convex strips structure on a cylinder by using site directed power interruption(SDPI) in the ECM process is presented. A variable correction value of the power-off time was defined and optimized to obtain the ideal interval for better machining accuracy and stability.The electric field distribution and the simulated convex profiles show that the stray current density can be reduced effectively by using the proposed method. The correction value has an important influence on the machining accuracy. A suitable correction value in the range of 0.6–1.2 s can effectively improve the machining accuracy of the convex strips structure. Experiments were also conducted to verify the proposed method. Results have confirmed that the stray corrosion on the convex strips surface is significantly reduced and the machining accuracy of convex strips structure is remarkably improved by using the proposed method with a suitable correction value in the ECM process. Finally, a convex strip with a height of 2 mm on a thin-wall revolving part was also produced successfully using a correction value of 0.9.     

基于MBD的数字化零件检测技术研究

为了提高零件的检测效率,保证零件质量,研究总结了典型飞机结构件的典型检测特征,提出了基于MBD的检测数据模型,并在Catia下使用CAA进行二次开发,实现了MBD检测数据模型的自动生成和数据的自动提取。研究实现了针对曲面轮廓度检测特征的测量点自动生成算法,并自动转为DMIS格式的测量程序,可供三坐标测量机直接读取,实现从检测特征提取到检测设备运行的自动化。最终可对零件的检测结果做出评价。     

目标成本管理在汽车零部件行业应用研究

汽车零部件行业生命周期相对固定、事先确定销售价格、产量预测较为明确等特点使该行业具有目标成本管理的先天优势。而一个产品在生命期必然面对客户每年提出的降价要求,因此如果简单地运用目标价格扣减目标利润的公式难以真正实现产品盈利的目标。文章认为目标成本的确定应该结合产品生命期内的现金流分析,在满足项目评价指标的前提下,在整个生命期内对产品进行成本规划。文章以KD公司为案例企业,对其基于产品生命期现金流的目标成本管理的具体应用方法进行了研究,肯定了其取得的良好效果。     

基于移动粒子半隐式方法的旋流液膜破碎过程模拟

为实现旋流初始雾化中液膜破碎过程的直接数值模拟,基于GPU (Graphics processing unit)加速和移动粒子半隐式方法 (Moving particle semi-implicit method, MPS),开发了离心式喷嘴液膜破碎过程的并行加速数值模拟方法与程序,模拟了喷雾场三维形态特征和初始雾化破碎过程。模拟结果成功捕捉到了液膜形成、液膜破碎成液丝继而破碎成液滴的瞬态过程。模拟得到的雾化破碎过程与实验拍摄结果基本吻合。模拟了不同射流速度下的旋流液膜破碎过程,模拟得到的液膜初始破碎长度与经验公式计算结果趋势一致,二者吻合较好,最大误差为24.2%,模拟得到的液膜半锥角与实验值较为吻合,误差为10.6%。表明开发的模拟方法与程序的准确性,为后续离心式喷嘴的液膜雾化过程及雾化特性研究打下基础。     

铷原子钟物理部分的低剂量率辐射效应研究

铷原子钟物理部分是铷原子钟的原子鉴频器,决定铷原子钟的短期和长期稳定度（1s以上）,其中使用了金属铷、玻璃、镍铁合金等材料和一些双极性晶体管、运算放大器等器件,其核心部件铷泡是一个采用特殊真空工艺制造的器件,这些材料、器件和工艺的低剂量率辐射效应需要实验评价。本文提出并完成了铷原子钟物理部分的低剂量率辐射实验,采用Co60γ源,辐射剂量率0.01rad（Si）/s,总剂量50krad（Si）,对铷原子钟物理部分和铷泡的辐射效应分别进行了实验评估。这项研究更加真实地逼近了空间的电离辐射,实验数据对于星载铷原子钟的在轨运行监测和下一代星载铷原子钟的抗辐射设计具有重要的作用。     

Experimental investigation on ice-breaking performance of a novel plasma striker

Aircraft icing has long been a plague to aviation for its serious threat to flight safety.Recently, researches about a newly proposed deicing method based on Plasma Synthetic Jet Actuator(PSJA) have just started. To meet the requirements of in-flight deicing, structure of PSJA needs to be adjusted. This paper completed the detailed design and experimental validation of a novel plasma striker, which was a modified version of PSJA. Influences of mass of the moving part and rod shapes on the ice-br...