一种基于双重空间网格结合的高效DSMC实现方法

基于双重空间网格结合策略，发展了一种高效率的贴体DSMC（direct simulation Monte Carlo）方法。通过将仿真分子在物理空间结构网格的位置坐标映射于计算空间的直角网格中，并在计算空间中完成分子所属网格单元的定位以及分子与边界是否发生作用的判断，从而结合结构网格的贴体性和直角网格的高效率计算的优点，提高DSMC方法的贴体性和计算效率。基于双重空间网格结合策略，通过直接映射和间接映射法分别建立DSMC程序，对微尺度收缩扩张喷管气体流动和超声速圆柱绕流进行模拟。数值结果表明：两种方法均很好地模拟出微喷管因尺度缩小导致的黏性效应和速度滑移现象以及超声速圆柱绕流发生的激波现象，具备有效性。与传统结构网格方法对比，两种方法的计算效率平均分别提高了3.85倍和2.85倍，具备高效性。     

Radially loading rotary extrusion for manufacturing large-size conical cylinders with inner transverse high ribs

The Large-size Conical Cylinders with Inner Transverse High Ribs (LCCWITHR) can reduce the weight of the parts while maintaining high rigidity and strength. Radially Loading Rotary Extrusion (RLRE) forming technology can achieve integral forming of LCCWITHR through the synergy of radial and rotary movements of dies. The flow law of the material during the forming process is the key to forming large-size inner ribs. At present, there is no unified understanding of the metal flow law of RLRE forming technology. An analytical expression was derived to predict the Radial Direction (RD) deformation loads. The FE simulation and process experiment were carried out to investigate the effects of the inclination angle, thickness factor and transition arc radius of the split top dies on the spacing of the metal diversion plane, the metal flow velocity of the rib area and the final radius of the inner rib. The influence of the split top dies loading distance and the bottom die rotation angle of each pass on the inner radius of the inner rib was verified. And the optimal combination of dies shape parameters and loading paths which can make the metal flow orderly was obtained: the inclination angle is 140°, the thickness factor is 3.64, the transition arc radius is 16 mm; the top dies loading distance is 15 mm, the bottom die rotation angle is 45°. The FE simulation results have been found to be in close agreement with physics experiment. The research results reveal the metal flow law of rib growth in the RLRE of LCCWITHR, which lays a theoretical foundation for subsequent thorough research and process optimization.     

复合材料气瓶热防护材料隔热性能试验研究

以复合材料气瓶热防护材料的耐高温及隔热性能为研究对象，通过真空舱模拟上面级飞行段的真空环境，采用石英灯阵模拟热源，对两种热防护方案开展真空热试验，分析了不同材料（组合）、多层隔热组件不同单元的隔热性能及其差异产生的原因。结果表明两种防热方案都可使气瓶壁面温度满足不超过70 ℃的温度要求，其中“柔性隔热毡+中温多层”组合防热结构的耐温和隔热性能更优，并通过理论计算与试验值对比验证了热仿真计算中的不确定性，试验结果可为后续型号防热设计提供参考。     

Coupled evolution of piston asperity and cylinder bore contour of piston/cylinder pair in axial piston pump

The wear condition of the piston/cylinder pair is crucial to the performance and reliability of the axial piston pump. The hard piston surface, the soft cylinder bore surface, and the interface oil film affects each other during the wear process. Specifically, in the mixed lubrication region, the geometry of the hard piston surface asperity directly affects the wear of soft cylinder bore surface, while the asperities may deform or even degrade when penetrating and sliding against the cylinder bore. So far, there is no suitable method to simulate their coupled evolution. This paper proposed a wear process simulation model considering the real-time interaction between the elasto-plastic deformation of the piston surface asperity, the wear contour of the cylinder bore, and the lubrication condition of the interface. An offline library of the elasto-plastic constitutive behavior of the asperity based on the finite element method (FEM) is established as a part of the simulation model to precisely analyze the deformation and degradation of the asperity and quickly invoke them in the numerical wear process simulation. The simulation and experimental results show that the piston asperity and the cylinder bore contour converge to a steady state after running-in for about 0.5 h. The distribution of the simulated asperity degradation and wear depth is also verified by the experiment.     

复合气瓶声发射幅度衰减测量技术

针对宇航级复合气瓶声发射传播与衰减特性的测量难题,摸索了声发射波的幅度衰减系数理论计算方法,得到了适用于混杂波幅度衰减系数的理论计算公式.利用两种规格的声发射模拟源在复合气瓶上进行了试验..结果表明:理论衰减曲线与实测衰减曲线吻合良好;不同模拟源产生的声发射模拟信号在频率成分、信号强度上存在较大的不同,综合考虑认为,Φ...