压气机试验叶片注塑变形主工艺参数分析研究

航空发动机压气机低速模拟实验台所用树脂叶片注塑成型过程复杂,叶片成型精度由模腔和工艺参数决定。为探索工艺参数及其交互作用对叶片成型精度的影响规律,提出并研究了压气机叶片注塑变形主工艺因素的二次分析方法。首先基于析因试验研究了熔体温度、模具温度等工艺参数对叶片成型变形的影响,揭示了对叶片变形影响显著的工艺参数及其交互作用;再基于响应面方法分析了各主工艺参数及其交互作用对叶片变形的影响规律。仿真试验结果表明,保压时间、熔体温度与保压时间的交互作用等是影响叶片变形的显著因素。     

Hysteresis behaviors of compressor rotating stall with cusp catastrophic model

Rotating stall is a complex nonlinear dynamic phenomenon which is always characterized by catastrophe and hysteresis in high aerodynamic-loading compressor. Exploring the key contributing factors and characteristic rules of hysteresis is very important for compressor design and flow instability control. In this paper, a novel model method is proposed to analyze the hysteresis behaviors to extend the understanding of compressor rotating stall. The equilibrium states of compressor system under different conditions are first described based on Moore-Greitzer model. Then, through assessing the stability of the equilibrium points by Liapunov's theorem, the ratio of shutoff head to compressor characteristic semi-height is found to affect the stall hysteresis: the size of hysteresis loop will gradually decrease, even disappear with the increase of the ratio. Combing the effects of both the ratio and throttle coefficient, the hysteresis behaviors of compressor stall under multi-parameters can be found to be consistent with the topological properties of cusp catastrophic model by Thom’s catastrophe theory. Finally, according to topological invariant rules, from the perspective of potential function, the equilibrium surface equation of compressor system is developed by standard cusp catastrophic model to describe the various hysteresis behaviors of compressor rotating stall along different control routes.     

大转角正弯扩压叶栅流场性能实验与数值研究

实验对不同冲角下三种叶型折转角环形压气机直、弯叶栅进、出口流场进行了详细的测量,并利用实验结果对数值模拟结果进行了校核,得到了详细的直、弯叶栅流道内的计算结果。结果表明,大折转角叶栅流道内旋涡由多涡结构向单一涡结构转变的趋势明显,叶片正弯使得流道内近吸力面的涡系径向掺混作用加强;叶展中部流动分离的加重导致集中涡系破裂,从而引起流道内气流的严重堵塞,这是损失激增的主要原因,因此,要在高负荷压气机叶栅中应用正弯叶片,必须有效抑制中部流动的恶化。     

槽式处理机匣开槽数目对扩稳效果的影响

采用试验与数值手段研究周向凹槽槽数变化对压气机性能的影响,在一亚声速转子上进行4种不同槽数的周向槽处理机匣试验。试验结果表明,4种不同槽数的机匣处理都提高压气机的失速裕度,在相同槽宽下开槽数最多的扩稳效果最好,开槽数目最少的扩稳效果最次。数值计算所获得总性能与试验结果符合良好。通过详细地分析凹槽槽数变化对压气机顶部区域流场结构的影响,揭示了周向槽槽数变化对压气机性能影响的流动机理。     

大小叶片轴流压气机转子流动特性分析

采用全三维粘性数值模拟手段，通过与按常规设计转子对比的方法，分析研究了大小叶片轴流压气机转子流动特性，分析结果表明，大小叶片转子流场在叶根亚声速区的流通能力增强，在叶尖跨声速区可以产生更加有利的激波体系，小叶片可以有效地控制叶栅槽道中气流扩散，在较高负荷和相同喘振裕度的条件下，大小叶片转子可以比按常规设计的转子在更高的压比，效率和流量下工作。     

压气机喘振模式识别与在线检测

为发展一种运算简单、性能可靠的喘振在线检测系统,分析了压气机出口总压信号的时域和频域特性.当压气机逐渐进入喘振时,时域内表现为压力脉动强度的增大,频域内表现为信号能量在低频成分集中.选用标准差σp表征压力脉动强度;平均频率-f表征信号频域特性.考察了由σp和-f构成的模式平面,提出了一种综合时域和频域特性的喘振检测判据,检测门限可根据置信度要求进行设置,给出了在线检测系统的流程图.采用压气机试验台实测数据验证,该方法可有效地进行喘振在线检测.     

数值模拟二维跨音速叶栅可压粘性流动

用有限体积法数值模拟了任意回转流面跨音速压气机叶栅中的粘性流动，四步龙格－库塔法用于N－S方程的时间推进。给出了一种抑制叶栅计算中“数值失速”的方法，并采用隐式残差光顺技术加速收敛。用所发展的方法计算了三种叶栅在宽广来流Ma数条件下的流动，计算结果与实验结果吻合良好，流场激波具有较高的分辨率。     

进口总压径向畸变对扩压叶栅弯叶片流场性能的影响

为进一步探讨低速条件下弯叶片在扩压叶栅中的适用条件，用数值分析的方法研究了五种径向总压畸变的进口条件对扩压叶栅中弯叶片作用的影响。结果表明：进口总压畸变的型式能够影响弯叶片在扩压叶栅中的作用，影响分别为畸变层厚度的影响和主流区总压与端壁总压之差的影响。在一定的范围内畸变层越厚或压差越大，弯叶片对吸力面角区低通流区的密流增加越明显，从而更大程度地改善了端区的通流能力和流场性能，也极大地降低了叶栅损失。     

基于遗传算法与响应面模型的压气机叶片气动优化设计

1引言由于叶轮机械内部复杂的三维流动,各种波涡结构的广泛存在,吸引了众多学者对其进行了积极的探索与研究。CFD作为可靠省时的设计手段之一,在叶轮机械气动设计的过程中显示了其卓越的性能[1~3]。June Chung和Lee K i D[4]采用基于梯度法的优化程序,以绝热效率为目标函数对NA     

Numerical and experimental study of bleed impact in multistage axial compressors

In this study, the influence of inter-stage bleeding on the compressor performance and inter-stage flow field of a multistage axial compressor is investigated by both experimental and numerical methods. The experiment is conducted on a four-stage low-speed axial compressor, and a specific computational model is built to simulate the experiment environment accurately. To illuminate the fluid mechanisms of bleeding effect in detail, both the experiment and the simulation are carried out twice, i.e., in the first time, the mass flow rate upstream the bleed location is constant under different bleed rate conditions; while in the second time, the mass flow rate downstream the bleed location is constant under different bleed rate conditions. The results demonstrate that inter-stage bleeding has little influence on upstream compressor characteristics, and affects the upstream flow field only in the rear half of the stator. The bleed effect on the downstream flow field is embodied in the variation of an incoming flow profile, an increase as the compressor inlet flow coefficient decreases. Therefore, such an effect is only significant on compressor characteristics at small flow coefficient conditions. In multistage compressors, the variation of compressor characteristics and flow field caused by inter-stage bleeding is the comprehensive result of the bleeding and the variation of the upstream working condition. In addition, the comparison between numerical and experimental results shows that the flow moves towards top half of span through the downstream rotor passage in the numerical simulation, whereas the trend of flow field variation with different bleed rates at the outlet of the downstream rotor and stator is the same with that at the inlet of the downstream rotor in the experiment, which means that the numerical method has overestimated the radial mixing intensity of the flow.