压气机中介机匣畸变效应的研究

为深入了解中介机匣畸变效应,提出了一组中介机匣畸变效应评估参数,并基于提出的评估参数,对小型涡扇发动机中介机匣进行了畸变效应研究,分析得到中介机匣对于流场畸变的作用机理.研究结果表明:随着进气畸变范围的增大,中介机匣出口畸变程度相比进口的放大程度逐渐减弱,甚至出现畸变程度缩小;出口流场与进口流场相比,靠近上环壁的低总压...     

大型空间环境模拟设备中氮气源的设计

氮气源系统是根据我国大型空间环境模拟设备对纯净氮气的需要而设计的。文章介绍了该系统的主要理论计算部分,包括压缩机供气量的估算、主管路管径的选择、汽化器换热能力的计算、电加热器功率的计算等。     

基于RBF神经网络的压气机特性仿真

为克服传统仿真方法误差较大的问题，提出了一种基于RBF（多变量插值的径向基函数）神经网络的压气机特性仿真方法。利用RBF神经网络能逼近任意非线性系统的特点，对压气机特性进行了拟合。试验结果表明，此方法具有精度高，收敛速度快等优点，可广泛运用于发动机数值仿真及控制模拟等领域。     

边界层吹吸气对高负荷扩压叶栅性能的影响

采用边界层流动控制能够有效抑制扩压叶栅的流动分离。以某大弯折角低稠度扩压叶栅为研究对象,利用数值模拟手段研究了原型、叶片表面边界层单独吹气以及吹吸气相结合等边界层控制手段下的流场和叶栅性能变化情况。结果表明,无论是单独吹气还是吹吸气相结合的边界层控制方法,都能有效控制扩压叶栅中的边界层分离,从而较大幅度地增大叶栅负荷,并降低气动损失;计算表明,吹气和吸气的效果不尽相同,且吹吸气口位置及吹吸气流量对边界层的流动亦有较为明显的影响。其中采用1.7%的吹气流量,结合1.38%的吸气量,可以使静压增压比提高15%以上,而损失系数降低至原型的20%以内。     

Cathode design investigation based on iterative correction of predicted profile errors in electrochemical machining of compressor blades

Electrochemical machining (ECM) is an effective and economical manufacturing method for machining hard-to-cut metal materials that are often used in the aerospace field. Cathode design is very complicated in ECM and is a core problem influencing machining accuracy, especially for complex profiles such as compressor blades in aero engines. A new cathode design method based on iterative correction of predicted profile errors in blade ECM is proposed in this paper. A math-ematical model is first built according to the ECM shaping law, and a simulation is then carried out using ANSYS software. A dynamic forming process is obtained and machining gap distributions at different stages are analyzed. Additionally, the simulation deviation between the prediction profile and model is improved by the new method through correcting the initial cathode profile. Further-more, validation experiments are conducted using cathodes designed before and after the simulation correction. Machining accuracy for the optimal cathode is improved markedly compared with that for the initial cathode. The experimental results illustrate the suitability of the new method and that it can also be applied to other complex engine components such as diffusers.     

Reduced order model for unsteady aerodynamic performance of compressor cascade based on recursive RBF

Based on Recursive Radial Basis Function (RRBF) neural network, the Reduced Order Model (ROM) of compressor cascade was established to meet the urgent demand of highly efficient prediction of unsteady aerodynamics performance of turbomachinery. One novel ROM called ASA-RRBF model based on Adaptive Simulated Annealing (ASA) algorithm was developed to enhance the generalization ability of the unsteady ROM. The ROM was verified by predicting the unsteady aerodynamics performance of a highly-loaded compressor cascade. The results show that the RRBF model has higher accuracy in identification of the dimensionless total pressure and dimensionless static pressure of compressor cascade under nonlinear and unsteady conditions, and the model behaves higher stability and computational efficiency. However, for the strong nonlinear characteristics of aerodynamic parameters, the RRBF model presents lower accuracy. Additionally, the RRBF model predicts with a large error in the identification of aerodynamic parameters under linear and unsteady conditions. For ASA-RRBF, by introducing a small-amplitude and high-frequency sinusoidal signal as validation sample, the width of the basis function of the RRBF model is optimized to improve the generalization ability of the ROM under linear unsteady conditions. Besides, this model improves the predicting accuracy of dimensionless static pressure which has strong nonlinear characteristics. The ASA-RRBF model has higher prediction accuracy than RRBF model without significantly increasing the total time consumption. This novel model can predict the linear hysteresis of dimensionless static pressure happened in the harmonic condition, but it cannot accurately predict the beat frequency of dimensionless total pressure.     

进口探针支杆尾迹诱发压气机转子叶片共振的数值研究

为了探究包含支杆直径10mm进口探针的压气机罕见地出现第一级转子叶片动应变超限报警的产生机理,以更换直径8mm+3mm的探针后报警解除的情况作为对比方案,开展了进口探针支杆诱发压气机转子叶片振动的流动机理研究。以试验压气机为研究对象,利用ANSYS APDL命令流语言使用载荷步文件法对该压气机转子叶片进行了单向瞬态流固耦合数值计算。结果表明,两类探针支杆尾迹影响下,压气机转子叶片都发生了共振;引起叶片共振的激振力频率来源于支杆尾迹诱导频率与支杆通过频率的叠加,其中支杆尾迹诱导频率是由支杆尾迹涡脱落与转子叶片通过非同相位所诱导产生;支杆直径减小,支杆尾迹引起的叶片表面激振力减小,使叶片振动应变相应降低。     

通道前缘小叶片对轴流压气机叶栅气动性能的影响研究

为了更好地控制压气机静叶角区分离,结合翼刀和涡流发生器的流动控制思想,提出一种在叶栅通道前缘端壁设置小叶片的新型流动控制手段。以某高负荷轴流压气机叶栅为研究对象,基于数值方法深入分析了不同周向位置和安装角的小叶片对流场的影响。结果表明：小叶片存在提升叶栅气动性能的最佳周向位置和安装角范围。在近失速工况附近,小叶片可减缓角区分离,提高全叶高的扩压能力,但会不可避免地增加中间叶高位置处的流动分离和气动载荷;小叶片可减少角区分离损失和尾迹损失,提高各流向位置处的静压系数。小叶片能阻碍马蹄涡压力面分支发展,减缓叶栅前缘附近的横向二次流动。从小叶片叶顶泄漏的诱导涡可将马蹄涡压力面分支推向流向,带走端壁和角区附近的低能流体,从而削弱通道涡强度。     

径向进气总压畸变对压气机气动稳定性的影响

为揭示径向进气总压畸变对压气机气动稳定性影响的物理机制,分别开展了尖部和根部进气总压畸变对压气机稳定边界以及动态失速过程影响的试验研究。结果表明,均匀进气时,压气机在叶尖区域首先形成失速团;径向总压畸变会引起气流参数的径向分布发生变化,其中尖部进气总压畸变会增加叶尖区域的攻角,导致压气机失速提前,而根部进气总压畸变则会改善叶尖区域的流场,降低攻角,使压气机失速延迟;气流参数径向分布变化也会影响动态失速过程中模态波扰动和失速团的三维扩散过程。     

某型发动机高压压气机第6级静子叶片掉角故障分析

针对某型发动机高压压气机第6级静子叶片掉角故障,分别进行了断口分析、强度计算、振动模态试验和整机动应力测试,综合分析结果表明:第6级静子叶片掉角断口均属于高周疲劳;实测第9阶振型的最大相对振动应力区与故障叶片的裂纹起始位置吻合;第9阶自振频率对叶尖附近的弦长、厚度及尾缘R的尺寸微小变化很敏感。采取了增加频率限制、对涂"W"漆前的吹砂工艺进行细化以保护叶片的措施,使得该故障得以排除。