Evaluation of tensile properties of a compositemetal joint with a novel metal insert design by experimental and numerical methods

Composite-metal joints with a metal insert are one kind of connecting structure.In this paper,tensile experimental tests were carried out to investigate tensile properties of a composite metal joint with a novel metal insert design.Finite element models of the joint were established,and strain distribution and tensile strength were analyzed.The numerical results are in good agree ment with the experimental results.Results show that the joint failure is dominated by shear properties of the resin layer.Increasing the resin layer thickness in a certain range will improve the tensile strength of the joint,while increasing the radius of the fillet on the ending side of the metal insert will decrease the joint strength.Increasing the resin layer plasticity will improve the joint strength.The effect of the embedded depth of the metal insert can be ignored.     

复合材料胶接修补金属结构的非对称脱胶分析

根据完整复合材料修补模型进行分析与验证,在此基础上针对小型非对称脱胶建立了脱胶分析有限元模型,引入脱胶影响"当量距离"的概念,分析了不同尺寸与位置的脱胶对于维修效果的影响。结果表明:脱胶直径较小时,裂纹强度对于脱胶位置的改变不敏感;当脱胶尺寸足够大时,在裂纹尖端附近存在一个脱胶敏感区域,在此区域内发生脱胶对于修补强度影响较大,而且该影响区域随着裂纹长度增加而增大。     

复合材料非平面连接接头强度预测

基于渐进损伤分析方法,对一种复合材料非平面连接接头承受轴向拉伸载荷作用下的失效强度进行了研究,建立了三维渐进损伤有限元模型预测连接结构的失效行为,预测的失效载荷和载荷-位移曲线与试验结果的对比一致,验证了分析的有效性。     

T800/5228A 层合板I 型断裂韧性优化

冷场发射扫描电镜表明,固化5228A/ PAEK 共混体系发生了反应诱导相分离,相形貌依次经历
了海岛-双连续-相反转的演化过程; DMA 试验表明,PAEK 的引入对5228A 基体树脂Tg 略有影响,但基本不
会改变原有树脂体系的使用温度;T800/5228A 经韧化后,在层间内形成了典型的相反转结构,裂纹扩展路径呈
现出波纹状,明显区别于原有的光滑平直裂纹路径,玉型层间断裂韧度(GIC)大幅度提高。     

Combined and interactive effects of interference fit and preloads on composite joints

The combined and interactive effects of the bolt-hole fit conditions and the preloads of the fasteners on the load carrying capacity of single-lap composite-to-titanium bolted joints have been investigated both experimentally and numerically. Quasi-static tests of the hybrid joints with different fit conditions are implemented, and a three dimensional finite element progressive failure analysis model is proposed to predict the influences of the bolt-hole fit conditions and fastener＇s pre- loads on the mechanical behaviors of the joints. Based on the experimental validated simulation method, a multi-factor, mixed levels orthogonal design table and the analysis of variance method are used to arrange the simulation conditions and to further study the interactive effects of preloads and fit conditions. Through the analysis of the results, for the researched double bolt, single-lap composite-titanium joints, it is found that： the effects of both the interference fit and the preloads change from positive into negative mode with the increase of the interference fit values or preload values; appropriate bolt-hole fit conditions and preloads can improve the bolt-hole contact conditions of the loaded joints, and then retard the fiber failures around the fastener holes, and increase the load carrying capacity of the joints eventually; the interactive effect of the bolt-hole interference fit conditions and preloads cannot be ignored and the parameters need to be considered together and synthetically as the joints are being optimized.     

复合材料干涉连接钉载分配研究

复合材料在飞机机体主承力结构中的使用越来越广泛,间隙连接使复合材料许用应变值难以发挥,影响了接头效率,为此提出采用用于复合材料结构的干涉连接紧固系统,以使孔周应力状态和应力集中系数得以改善,提高连接接头的钉载分配能力和结构抗载能力。     

大型复材构件自动检测设备中超长梁的结构设计优化及其变形控制

CUS-6000大型超声自动扫描成像检测设备是中航工业北京航空制造工程研究所针对大型复合材料构件的高效自动化检测,研制的20通道大型超声自动化检测设备.在设备的研制过程中,采用有限元方法,广泛计算了多种结构方案和工况条件,提取扫描头部位的变形值,通过数值插值的方法得到各种变形参数随扫描头移动的关系曲线,计算结果对横梁反...     

复合材料异型构件成型技术

以H-弯波导为典型构件,对复合材料异型构件成型进行了研究。选用138℃低熔点合金作为芯模材料进行模具设计与芯模模压参数摸索,成型前应用DELMIA对铺层过程进行了虚拟仿真,省去预装环节。结果表明:低熔点合金芯模较化学溶解芯模提高了脱模效率,使批量化生产成为可能,为此类异型构件的成型提供了技术保障。     

石墨烯基吸波材料研究新进展

吸波材料的性能是影响雷达隐身的关键因素,其研究对军用和民用都具有非常重要的意义。石墨烯由于其独特的吸波性能,成为吸波材料研究的一大热点。本文综述了石墨烯/铁氧体、石墨烯/金属微粉、石墨烯/磁性金属、石墨烯/导电聚合物和石墨烯/磁性材料/导电聚合物等复合吸波材料在吸波领域的最新研究应用现状,并展望了吸波材料未来发展趋势。     

声发射技术在复合材料结构无损检测中的应用

简述了复合材料AE技术的发展概况、AE特性和破坏类型;讨论了几种不同破坏机理的AE判据;着重介绍了AE技术在复合材料压力容器无损检测中的应用及压力容器水压试验时应注意的某些问题。