空气动压探头的动态响应研究

本文采用动力类比法对用于核爆炸测量的空气动压探头的动态响应进行了理论分析,并对探头的三个压力量程计算了总压边和静压边进气管道中的阻尼孔直径和动压波形的上升时间。分析计算表明,在探头的三个系统中,电学系统对动态响应的影响可忽略不计;力学系统的影响也是较小的;对动态响应起主要作用的是声学系统(即管道空腔系统)。在直径为130mm 激波管中进行了全尺寸探头的动态响应实验。实验表明,阻尼孔直径和波形上升时间的实验值与计算值符合较好。此探头曾多次用于我国大气层核试验测试中。从核爆炸和激波管实验中测得的空气动压波形可看出,它们的前沿都是很好的,这反映出此探头具有良好的动态响应特性。     

飞机机头气动补偿空速管的设计

针对某飞机需要在机头配置空速管的设计要求,提出了采用机头气动补偿空速管的设计方法并给出了设计思路.通过数值计算得到了该飞机的机头位置误差,由此给出了一种气动补偿空速管外形;对给出的空速管的气动补偿特性进行了计算,并通过风洞试验对比验证了模型和数值计算方法的正确性,得到了该空速管的补偿曲线和补偿区的最佳静压开孔位置;在此...     

纵向加速流场中风速管系数的理论修正

基于理想不可压轴对称位流理论，求得一任意椭球在纵向加速流场中绕流的精确解。并以一根细长的棉球近似模拟风速管，求得均匀流中风速管系数理论值，以及在纵向加速流中它的相对偏差值。以两个长细比各为32和250的椭球为算例，得知在一般风洞实验段内存在的速度梯度下，风速管系数的相对偏差量很小。文中表1、表2所列不同加速下风速管系数的相对偏差值，可近似用来修正实际风速管，或根据流场加速程度选择合适的风速管外径的大小。     

Formability enhancement in hot spinning of titanium alloy thin-walled tube via prediction and control of ductile fracture

The damage and fracture in hot spinning of titanium alloy is a very complex process under the combined effects of microstructure evolution and stress state. In this study, their dependences on processing parameters were investigated by an integrated FE model considering microstructure and damage evolution, and revealing the effects of microstructure and stress states on damage evolution. The results show that the inner surface of workpiece with the largest voids volume fraction is the place with...     

承压管道壁厚自动化检测系统研制

研制一套自动化超声检测系统,对1~2 mm壁厚承压管道的均匀性进行检测,获得承压管道全壁厚信息,为航天系统中的承压管道可靠性和安全性设计提供依据。超声检测系统采用六点矩阵控制方法,获取承压管道周向的全壁厚信息。文中研制的系统包括超声硬件系统;机械执行系统,实现超声换能器的夹持与运动;超声软件系统,搭建数据算法,对检测信号进行分析处理。试验结果表明该自动化超声检测系统对承压管道全壁厚信息的检测精度不低于0.02 mm。该超声检测系统对其它无损检测研究和系统开发具有很好的参考价值。     

Effects of punch size,magnetic field,and magnetorheological elastomers medium on forming T-shaped thin-walled Inconel 718 tubes

This study aims at investigating the impact of using the Magnetorheological Elastomers(MREs) medium to improve the formability of T-shaped Inconel 718 tubes during the bulging process. Besides, the influence of the punch size and the intensity of the magnetic field on the branch height and wall thickness distribution of the T-shaped Inconel 718 tubes are also explored. The results showed that the parts formed by the punch with a length of 5 mm in the pressurization zone have better forming quali...     

An improved procedure for manufacture of 3D tubes with springback concerned in flexible bending process

Three dimensional (3D) tubes, which possess the characteristics of space saving, lightweight and high strength, are widely used in many high-end industries such as aviation, aerospace, automobile and shipbuilding. However, when manufacturing a 3D tube in flexible bending process, springback is a big obstacle for improving the forming quality. In this paper, a new comprehensive strategy for springback control of 3D tubes is proposed. The strategy can be described as follows: (1) define the desired shape and manufacture shape; (2) optimize the manufacture shape using two tooling design methods (e.g. DA (displacement adjustment) method and B&T (bending and twisting) method presented in this paper); (3) make a discretization of the manufacture shape to acquire the optimized forming parameters. Additionally, experiment is implemented to validate the effectiveness of the new strategy. Results show that forming parameters acquired by the new strategy are partially effective. The new strategy also demonstrates that, during 3D tubes forming, the deviation caused by over-bent elements can be counteracted by the deficient-bent elements. This principle is helpful to reduce the difficulty of parameter determination in future.     

高压氧气黄铜管路连接件设计与应用

根据高压氧气特殊的化学性质和高压氧气供应系统使用要求,参考航天QJ2889系列37。导管连接件标准,设计了DN4,DN10和DN20的黄铜球头、焊接直通等连接件,并进行了强度校核、强度及密封性试验。系统建设后经正式应用验证,确认黄铜连接件设计满足了高压氧气系统使用要求,解决了黄铜管路与不锈钢管路互连的技术难题。     

利用微加工工艺提高空间行波管收集极效率

针对二次电子发射系数对空间行波管收集极效率的影响,通过降低二次电子发射系数的方法,提高收集极的效率。并以无氧铜为例,使用化学刻蚀的方法对无氧铜样片进行表面处理,得到规则微孔阵列结构。使用二次电子发射测试平台对有无表面处理的无氧铜样片进行测量。测量结果显示,经化学刻蚀处理后的样片的最大二次电子发射系数由1.33减小到0.96,二次电子发射抑制效果明显。将测得的两个二次电子发射系数曲线用于空间行波管收集极的模拟设计中。选用已有的3个收集极结构模型,使用模拟软件进行仿真并计算收集极效率。结果表明,3个收集极结构模型的效率分别由原来的80.1%、57.5%、42.1%提高到82.55%、62.6%、59.2%。该结果对于空间行波管收集极的设计具有重要参考价值。     

直流式喷嘴开口率声学抑制能力影响

根据喷嘴长度和入口边界条件,将液体火箭发动机气液同轴式喷嘴简化为4类:四分之一波长闭管、二分之一波长闭管、四分之一波长开管和二分之一波长开管。采用线性声学理论对喷嘴入口开口率的声学抑制影响进行了研究,得到了入口开口率声学影响规律。结果表明:在标准长度和最佳长度2种条件下,开口率对喷嘴抑制能力的影响差别很大。合理选择开口率和喷嘴长度能够有效提高喷嘴抑制能力。研究结果可为喷嘴长度和入口射流条件优化设计、燃烧室声学振荡抑制提供参考。