智能加工技术在切削颤振在线抑制中的应用

具有薄壁结构的关键航空零部件在切削过程中不可避免发生颤振现象。为提高工件表面质量,在加工过程中对颤振进行准确识别和有效控制已成为该领域的主要研究方向。而对于颤振在线辨识和抑制功能的实现,必须开发集成先进传感器和智能控制算法的智能数控系统,并保证系统中各功能模块线程协调运行。因此,在航空薄壁件的精密加工过程中,利用智能加工技术对切削颤振进行实时辨识和在线抑制将成为未来数控加工技术的发展趋势。     

飞机大部件自动对接同步调姿方法

提出了飞机大部件自动对接同步调姿方法,实现了大部件调姿基准点的连续自动跟踪测量和位姿连续调整.在此基础上开发了集测量场构建、大部件位姿解算和调整等功能于一体的大部件自动对接集成控制软件,并在ARJ21飞机翼身自动对接现场进行了应用试验,结果证明该方法能有效完成飞机翼身自动对接过程,提高测量和对接效率.     

测控中的星载计算机快速切换

针对低轨卫星长期管理与测控中的星载计算机所需要的切换、维护的测控时间相对较长的问题,在分析原有主、备星载计算机的时间比对方法的基础上,直接针对备机建立新的时间同步模型,并进行公式推导和理论误差分析;然后建立新的测控事件调度模型,实现时间同步数据与主备机一致性数据的同时注入,优化工作流程,并有效缩短测控时间;最后编写新的遥控作业,在测控中进行实践.应用结果表明,采用新方法可以在一个测控圈次内完成在轨星载计算机的切换与维护,MTTR(Mean Time To Repair,平均恢复时间)小于8 min,时间同步精度优于1 ms,所需测控圈次相对于原方法减少83％以上,适用于在轨卫星长期管理与测控.     

Nonlinear dynamic modeling of a helicopter planetary gear train for carrier plate crack fault diagnosis

Planetary gear train plays a significant role in a helicopter operation and its health is of great importance for the flight safety of the helicopter. This paper investigates the effects of a planet carrier plate crack on the dynamic characteristics of a planetary gear train, and thus finds an effec-tive method to diagnose crack fault. A dynamic model is developed to analyze the torsional vibra-tion of a planetary gear train with a cracked planet carrier plate. The model takes into consideration nonlinear factors such as the time-varying meshing stiffness, gear backlash and viscous damping. Investigation of the deformation of the cracked carrier plate under static stress is performed in order to simulate the dynamic effects of the planet carrier crack on the angular displacement of car-rier posts. Validation shows good accuracy of the developed dynamic model in predicting dynamic characteristics of a planetary gear train. Fault features extracted from predictions of the model reveal the correspondence between vibration characteristic and the conditions (length and position) of a planet carrier crack clearly.     

Advances and trends in plastic forming technologies for welded tubes

With the implementation of environmental protection, sustainable development and conservation-oriented policies, components and parts of thin-walled welded tubes have gained increasing application in the aircraft and automotive industries because of their advantages: easily achieving forming and manufacturing process at low cost and in a short time. The current research on welded tube plastic forming is mainly concentrated on tube internal high-pressure forming, tube bending forming, and tube spinning forming. The focuses are on the material properties and characterization of welded tubes, finite element modeling for welded tube forming, and inhomogeneous deformation behavior and the mechanism and rules of deformation coordination in welded tube plastic forming. This paper summarizes the research progress in welded tube plastic forming from these aspects. Finally, with a focus on the urgent demand of the aviation, aerospace and automotive industries for high-strength and light-weight tubes, this paper discusses the development trends and challenges in the theory and technology of welded tube plastic forming in the future. Among them,laser tailor-welded technology will find application in the manufacture of high-strength steel tubes.Tube-end forming technology, such as tube flaring and flanging technology, will expand its application in welded tubes. Therefore, future studies will focus on the FE modeling regarding how to consider effects of welding on residual stresses, welding distortions and microstructure, the inhomogeneous deformation and coordination mechanism of the plastic forming process of tailor-welded tubes, and some end-forming processes of welded tubes, and more comprehensive research on the forming mechanism and limit of welded tubes.     

加装吊舱对飞机操稳特性的影响及其尺寸界定

在机身等部位加装吊舱会导致飞机气动外形发生变化,为保证飞行安全,需要评估吊舱对飞机操稳特性的影响.通过CFD方法计算了某型飞机在加装不同尺寸吊舱下的气动特性,在原型机基础上通过增量法建立飞机飞行动力学模型,以必要的操稳特性指标为依据,评估加装吊舱对原型机操稳特性的影响,并结合飞行品质标准及飞机使用限制,给出了吊舱尺寸界限.结果表明,加装吊舱对原型机短周期模态、螺旋模态、定常直线平飞和俯仰拉升时的操纵有一定的影响,依据影响绘制尺寸界定区域图可为飞机改装提供依据.     

水下超声速射流对上浮水雷受力特性影响研究

固体火箭发动机具有功率密度大、推力大等优势,常被用于上浮水雷的推进器。然而发动机在水下工作时燃气射流使流场压力发生剧烈脉动,进而影响发动机的推力性能及上浮水雷的受力特性。基于VOF多相流模型和理想气体模型,建立了上浮水雷在不同工作状态(欠膨胀、完全膨胀、过膨胀)下的数值模型,研究了水下燃气喷射流对上浮水雷的受力特性影响。结果显示,欠膨胀工况时,发动机推力平缓,大小为12.2KN,上浮水雷受力未出现负值;完全膨胀时,射流发生颈缩、胀鼓现象位置距离雷体较远,导致发动机推力及水雷壳体受力振荡不剧烈;过膨胀工况时,射流发生颈缩、胀鼓现象距离喷管较近,发动机推力发生剧烈脉动,产生21.37%的振荡幅度,胀鼓现象发生时,流场压力显著降低使得上浮水雷后体受力减小,壳体阻力增大,上浮水雷最大产生27KN的负推力。     

基于大数据的航空数据采集与处理系统研究与设计

提供了一种基于大数据的航空作战数据采集与处理系统架构技术,包括：多源异构数据采集层, 用于获取原始数据并发送给数据治理层;数据治理层,用于接收和对所述原始数据执行解析、清洗转换形成 干净数据,并进行预处理形成主题数据;数据管理层,用于对数据生命周期、元数据、数据库、文件等进行 管理及统计分析;数据服务层,用于提供数据智能缓存、事件分析、数据发布、数据挖掘等服务;数据应用 层,用于接收所述主题数据进行任务复盘和回放,以及基于元数据进行数据地图、商业智能（BI：Business Intelligence）等有价值的数据分析应用。该方法能够有效提高航空数据管理的智能化水平,挖掘数据价值。     

Al/Ni含能多层膜在Al2O3陶瓷/不锈钢焊接中的应用

采用磁控溅射设备,生长AuSn合金做焊料层、Al/Ni含能多层膜做热量提供层,实现了不锈钢和Al_2O_3间的异质材料自蔓延高温扩散焊。利用SEM、XRD和DSC等测试手段表征AuSn合金和Al/Ni含能多层膜的微观形貌、相成分和放热量;用万能试验机测试焊接接头的力学性能。结果表明,AuSn合金的质量比基本达到80∶20,而多层膜的层状结构清晰,反应热达到1 239 J/g。焊接实验结果表明,仅使用AuSn焊料时,剪切强度仅为46 MPa,在增加Al/Ni含能多层膜后,其剪切强度可达90 MPa,强度提高了约一倍。焊接接头的界面显微形貌和相结构研究表明,剪切强度的增强主要是Al/Ni多层膜提供了额外能量使得界面处的反应剧烈,陶瓷金属化层与中间层的反应加剧,形成了新的反应生成物。     

金属弹簧管性能影响因素的仿真分析

为了研究高温密封组件金属弹簧性能,本文通过对波音公司编网状弹簧管结构和Streck心脏支架结构的研究,建立了编织弹簧的几何拓扑构型和数学模型,推导了弹簧直径计算公式。采用AUTODESK3D-MAX构建了编织弹簧的仿真模型,用ANSYS仿真软件分别从编织丝直径、编织密度以及编织方法 3方面探究不同测试对弹簧性能的影响。结果表明,增加弹簧丝直径、降低弹簧管轴向方向的编织密度、提高圆周方向的编织密度、向外的弹簧管编织方式可有效提高弹簧管的回弹性能。