拉形条件对镜面蒙皮成形质量的影响

在充分考虑滑移带出现与成形件贴模度的基础上,通过分析拉形速度、毛料几何尺寸、模具几何参数、润滑方式对成形质量的影响,确定了合理的飞机镜面蒙皮拉形条件.结果表明,改善板料变形的均匀性,延缓滑移带出现,增加成形面内材料的变形程度,是制定最优工艺参数、提高成形质量的主要措施.     

A novel surrogate modeling strategy of the mechanical properties of 3D braided composites

In this paper, a surrogate-based modeling methodology is developed and presented to predict the elastic properties of three dimensional (3D) four-directional braided composites. Using this approach, the prediction process becomes feasible with only a limited number of training points. The surrogate models constructed using Finite Element (FE) method and Diffuse Approximation, reduce the computational time and cost for preparing experimental samples. In the FE model, multiscale method is applied to couple the computations of elastic properties at microscale and mesoscale. Subsequently, a parametric study is performed to analyze the effects of the three design parameters on the elastic properties. Satisfactory results are obtained via the surrogate-based modeling predictions, which are compared with the experimental measurements. Moreover, the predictions obtained from surrogate models concur well with the FE predictions. This study orients a new direction for predicting the mechanical properties based on surrogate models which can effectively reduce the sample preparation cost and computational efforts.     

磁选态单束铯束管束光学参数的模拟计算和设计

为提高铯束管跃迁信号强度,在束光学参数设计中,用蒙特卡罗方法模拟计算铯原子通过率和未跃迁比例。通过改变模拟计算中的束光学参数,分析铯原子通过率、未跃迁比例和倍增器首极电流的变化趋势,得到了主要束光学参数的合理取值范围。在铯束管实际装配和试验中使用束光学参数设计结果,有效地增加了倍增器首极电流。     

赛斯纳172R飞机空速管异物堵塞的成因及防范分析

对发生在赛斯纳172飞机上空速管堵塞的故障进行了收集、统计、分析,对空速管堵塞的原因进行分析,并提出了有效的防范措施。     

机载电子设备搭接技术研究

针对机载电子设备装机时的搭接环节,对机箱主要搭接技术进行了研究。根据设备搭接目的和性能要求,给出了相应的设备-托架、托架-安装支架之间的搭接方法,模块-机柜、机柜-安装支架之间的搭接方法,以及设备的备份搭接方法,并指出了各种搭接方式的特点、优点和不足,为设备的研制和机上安装提供搭接技术支持。     

棘爪扁簧断裂故障分析及制造工艺的改进

通过设计计算、对比分析、工艺复装、工艺试验等方法对棘爪扁簧使用中断裂故障进行了分析,并针对性地从设计、工艺两方面进行了改进,经鉴定与试车验证,措施有效,为航空发动机同类零件的研究提供了经验。     

Advances and trends in plastic forming technologies for welded tubes

With the implementation of environmental protection, sustainable development and conservation-oriented policies, components and parts of thin-walled welded tubes have gained increasing application in the aircraft and automotive industries because of their advantages: easily achieving forming and manufacturing process at low cost and in a short time. The current research on welded tube plastic forming is mainly concentrated on tube internal high-pressure forming, tube bending forming, and tube spinning forming. The focuses are on the material properties and characterization of welded tubes, finite element modeling for welded tube forming, and inhomogeneous deformation behavior and the mechanism and rules of deformation coordination in welded tube plastic forming. This paper summarizes the research progress in welded tube plastic forming from these aspects. Finally, with a focus on the urgent demand of the aviation, aerospace and automotive industries for high-strength and light-weight tubes, this paper discusses the development trends and challenges in the theory and technology of welded tube plastic forming in the future. Among them,laser tailor-welded technology will find application in the manufacture of high-strength steel tubes.Tube-end forming technology, such as tube flaring and flanging technology, will expand its application in welded tubes. Therefore, future studies will focus on the FE modeling regarding how to consider effects of welding on residual stresses, welding distortions and microstructure, the inhomogeneous deformation and coordination mechanism of the plastic forming process of tailor-welded tubes, and some end-forming processes of welded tubes, and more comprehensive research on the forming mechanism and limit of welded tubes.     

金属弹簧管性能影响因素的仿真分析

为了研究高温密封组件金属弹簧性能,本文通过对波音公司编网状弹簧管结构和Streck心脏支架结构的研究,建立了编织弹簧的几何拓扑构型和数学模型,推导了弹簧直径计算公式。采用AUTODESK3D-MAX构建了编织弹簧的仿真模型,用ANSYS仿真软件分别从编织丝直径、编织密度以及编织方法 3方面探究不同测试对弹簧性能的影响。结果表明,增加弹簧丝直径、降低弹簧管轴向方向的编织密度、提高圆周方向的编织密度、向外的弹簧管编织方式可有效提高弹簧管的回弹性能。     

Cross-sectional deformation behavior of double-ridged rectangular tube with fillers in different stages of H-typed bending

The bent double-ridged rectangular tube (DRRT) with high forming quality is helpful to improve the microwave transmission accuracy. For reducing the cross-sectional deformation in the H-typed bending process, in addition to using rigid mandrel to support the inside of tube, ridge groove fillers are also added to restrict the deformation of ridge grooves. Because of the change of stress and strain state of bent tube in bending, rigid mandrel retracting and specially twice-springback stages, and the springback of fillers, the cross-sectional deformation of tube in each stage may be different. Therefore, based on the ABAQUS platform, the finite element models (FEM) for H-typed bending, mandrel retracting and twice-springback stages of H96 DRRT with fillers were established and validated. It is found that, for the height and width deformation of tube and spacing deformation of ridge grooves, retraction of mandrel can make the distribution of these deformations more uniform along the bending direction. The first springback can reduce these deformations significantly, which should be emphasized. But the second springback only increases them by less amount, which can be ignored. The smaller height deformation of ridge groove and filler can be neglected.     

爆震管壁面热负荷实验

在一台内径61 mm、长度1140 mm的气动阀式脉冲爆震发动机(PDE)上,进行了爆震管热负荷的测量计算,主要采用了两种换热模型:一是自然对流和热辐射模型;二是强迫对流模型.在两种方式下,爆震管的热负荷随频率的变化关系基本相同,即随频率升高而热负荷增大,但频率增加两倍热负荷增加却不止两倍.此外,在方式二的情况下,还得到煤油蒸发率随频率的变化关系,为PDE蒸发器设计提供参考.