网络计划技术在落锤模项目中的应用

针对某型飞机油箱壳体落锤模加工周期长的问题,采用网络计划技术,找出关键因素和关键线路；打破常规,采用数控加工方法加工落锤模,并对其关键制造过程进行计划和控制,大大缩短了模具制造时间,满足了油箱落锤模的交付要求.     

Measurements of the upper troposphere and lower stratosphere during tropical cyclones using the GPS radio occultation technique

Water vapour transport to the upper troposphere and lower stratosphere by deep convective storms affects the radiation balance of the atmosphere and has been proposed as an important component of climate change. The aim of the work presented here is to understand if the GPS radio occultation technique is useful for characterization of this process. Our assessment addresses the question if severe storms leave a significant signature in radio occultation profiles in the upper troposphere/lower stratosphere. Radio occultation data from the Constellation Observing System for Meteorology, Ionosphere and Climate (COSMIC) were analyzed, focusing on two particular tropical cyclones with completely different characteristics, the hurricane Bertha, which formed in the Atlantic Basin during July 2008 and reached a maximum intensity of Category 3, and the typhoon Hondo, which formed in the south Indian Ocean during 2008 reaching a maximum intensity of Category 4. The result is positive, suggesting that the bending angle of a GPS radio occultation signal contains interesting information on the atmosphere around the tropopause, but not any information regarding the water vapour. The maximum percentage anomaly of bending angle between 14 and 18 km of altitude during tropical cyclones is typically larger than the annual mean by 5–15% and it can reach 20% for extreme cases. The results are discussed in connection to the GPS radio occultation receiver which will be part of the Atomic Clock Ensemble in Space (ACES) payload on the International Space Station.     

‘Size effect’ related bending formability of thin-walled aluminum alloy tube

Aluminum alloy (Al-alloy) thin-walled (D/t > 20, diameter D, wall thickness t) bent tubes have attracted increasing applications in many industries with mass quantities and diverse specifications due to satisfying high strength to weigh ratio requirements of product manufacturing. However, due to nonlinear nature of bending with coupling effects of multiple factors, the similarity theory seems not applicable and there occurs a challenge for efficient and reliable evaluation of the bending formability of thin-walled tube with various bending specifications. Considering the unequal deformation and three major instabilities, the bending formability of thin-walled Al-alloy tube in changing tube sizes such as D and t are clarified via both the analytical and FE modeling/ simulations. The experiments of rotary draw bending are conducted to validate the theoretical models and further confirm ’size effect’ related bending formability. The major results show that (1) The anti-wrinkling capability of tube decreases with the larger D and smaller t, and the effect significance of t is larger than that of D even under rigid supports; (2) The wall thinning increases with the larger D and smaller t, and this tendency becomes much more obvious under rigid supports; (3) The cross-section deformation increases with the larger D and smaller t according to the analytical model obtained intrinsic relationship, while this tendency becomes opposite due to the nonlinear role of mandrel die; (4) The size factor D/t can be used as a nondimensional index to evaluate both the bending formability regarding the wall thinning and cross-section deformation.     

变截面梁的弯矩和位移计算法

变截面梁的控制方程为变线数微分方程 ,一般只能用各种近似方法求解 ,而且比较复杂。对于梁式构件 ,本文不求解变系数方程 ,而是用力法 ,在力法方程中 ,主、副系数和自由项的莫尔积分使用积分表 ,可以方便而且精确地求出变截面梁的弯矩和位移     

圆棒热挤压过程研究

用抛物面速度场,对圆棒热挤压过程进行上限分析。经理论计算和有关试验数据比较,所求得的挤压力具有足够高的精度;并利用所建立的数学模型对挤压过程死区、最佳模角和挤压力进行了系统地研究。     

低温成型 Nomex蜂窝 U型夹层板研制

低温成型U型峰窝夹层板是一种新开发的低成本成型工艺。本文研究了木模成型环氧玻璃钢面板、Nomex峰窝芯U型夹层结构航空制件的三步骤工艺方案,分析解决了板芯粘接性能、抗压强度、重量控制的低温成型工艺难点。     

Al含量对一种新型高W，Mo的Ni3Al基合金组织和性能的影响

为满足1050℃使用的等温锻模具材料的需求,在IC6合金成分的基础上研制了一种新型的高W,Mo强化的Ni3Al基等轴晶合金,尝试在合金中添加了不同含量的铝改善合金的抗氧化性能,并研究了铝对合金微观组织和1050℃拉伸性能和1100℃持久性能的影响.采用带能谱的扫描电镜分析了合金微观组织以及氧化膜形貌,采用X射线衍射分析了合金氧化膜的相组成.研究结果显示,随铝含量从7wt%增加到8wt%,合金的氧化增重速率明显降低,氧化皮脱落量减少,合金的抗氧化性能明显提高.力学性能测试结果表明,铝含量为7.5wt%的合金具有较好的综合高温性能,当铝含量提高到8wt%时,合金中的初生γ＇相大量增加,合金高温强度明显降低.     

三维浅交弯联机织复合材料弯曲性能的有限元分析

借助Pro/Engineer绘图软件,建立三维浅交弯联机织复合材料及弯曲压头的结构模型,进行弯曲性能研究。借助ANSYS Workbench有限元软件,探究复合材料在5 mm弯曲位移载荷作用下纤维、树脂和复合材料的应力、应变分布,并对复合材料的破坏模式进行预测。结果表明:三维浅交弯联机织复合材料在弯曲载荷的作用下,试样与上、下压头接触处最容易发生弯曲破坏;三维浅交弯联机织复合材料在承载弯曲载荷时,增强体纤维起到主要承载作用,树脂基体起次要承载作用;在5 mm的弯曲载荷作用下,复合材料的破坏模式主要是树脂的破碎。     

铆模倾角对铆接质量的影响研究

 电磁铆接(EMR)作为一种新的铆接工艺方法,可以使铆钉在铆模型腔内一次完成镦头成形。为了研究铆模构型对EMR质量的影响,通过数值模拟和试验对不同倾角铆模铆接的铆钉镦头、干涉量和残余压应力进行了研究分析。设计疲劳试验对不同倾角铆模铆接的试件进行验证和分析。研究结果表明:铆模倾角对干涉量有较大影响,倾角越小,干涉量越大;采用66°铆模倾角可以实现较理想的干涉配合,接头疲劳寿命最长。     

轴向受载的Timoshenko薄壁梁固有振动和稳定性的理论分析

通过直接求解轴向受载的单对称均匀Timoshenko薄壁梁单元弯扭耦合振动的运动微分方程，推导了其动态传递矩阵，讨论了轴向力对弯扭耦合Timoshenko薄壁梁的固有频率的影响，并得到了零频率振动（弹性屈曲）发生时相应的轴向载荷，娄值结果表明，本文的方法在其适用范围内是精确有效的。