碳化硅颗粒增强铝基复合材料及其口盖的研制

采用一种新型的复合材料替代传统的材料应用于航天产品推进舱上的口盖。经过复合材料制备、预镦粗变形、热轧和冷轧、热处理、表面阳极氧化等工艺过程，成功地制备了ＳｉＣｐ／ＬＤ１０复合材料口盖。探讨了制备过程中的工艺选择和工艺参数，并对复合材料板材的性能进行了测试。     

碳/环氧面板-铝蜂窝夹层结构件损伤修补工艺

文章介绍了北京空间机电研究所研制的某型号卫星碳 /环氧面板 -铝蜂窝夹层结构件结构特点及损伤情况 ,且对损伤修补内容作了较详细叙述     

异面压缩下六边形铝蜂窝平均塑性坍塌应力研究

为了研究铝蜂窝在准静态异面压缩下的平均塑性坍塌应力，基于简化的基本折叠单元理论，以单个完整铝蜂窝六边形单元为研究对象，根据能量守恒定律，形成一个基本折叠单元外力所做的功等于屈曲能和膜能的总和，由此分别假设铝蜂窝材料服从Tresca屈服准则或Mises屈服准则，给出了两个准静态异面压缩下铝蜂窝平均塑性坍塌应力的理论计算公式，试验结果验证了理论推导的正确性。提出的公式对研究铝蜂窝的异面压缩性能具有一定的工程指导意义。     

On the validity of the aluminum equivalent approximation in space radiation shielding applications

The origin of the aluminum equivalent shield approximation in space radiation analysis can be traced back to its roots in the early years of the NASA space programs (Mercury, Gemini and Apollo) wherein the primary radiobiological concern was the intense sources of ionizing radiation causing short term effects which was thought to jeopardize the safety of the crew and hence the mission. Herein, it is shown that the aluminum equivalent shield approximation, although reasonably well suited for that time period and to the application for which it was developed, is of questionable usefulness to the radiobiological concerns of routine space operations of the 21st century which will include long stays onboard the International Space Station (ISS) and perhaps the moon. This is especially true for a risk based protection system, as appears imminent for deep space exploration where the long-term effects of Galactic Cosmic Ray (GCR) exposure is of primary concern. The present analysis demonstrates that sufficiently large errors in the interior particle environment of a spacecraft result from the use of the aluminum equivalent approximation, and such approximations should be avoided in future astronaut risk estimates. In this study, the aluminum equivalent approximation is evaluated as a means for estimating the particle environment within a spacecraft structure induced by the GCR radiation field. For comparison, the two extremes of the GCR environment, the 1977 solar minimum and the 2001 solar maximum, are considered. These environments are coupled to the Langley Research Center (LaRC) deterministic ionized particle transport code High charge (Z) and Energy TRaNsport (HZETRN), which propagates the GCR spectra for elements with charges (Z) in the range 1 ? Z ? 28 (H–Ni) and secondary neutrons through selected target materials. The coupling of the GCR extremes to HZETRN allows for the examination of the induced environment within the interior of an idealized spacecraft as approximated by a spherical shell shield, and the effects of the aluminum equivalent approximation for a good polymeric shield material such as generic polyethylene (PE). The shield thickness is represented by a 25 g/cm² spherical shell. Although, one could imagine the progression to greater thickness, the current range will be sufficient to evaluate the qualitative usefulness of the aluminum equivalent approximation. Upon establishing the inaccuracies of the aluminum equivalent approximation through numerical simulations of the GCR radiation field attenuation for PE and aluminum equivalent PE spherical shells, we further present results for a limited set of commercially available, hydrogen rich, multifunctional polymeric constituents to assess the effect of the aluminum equivalent approximation on their radiation attenuation response as compared to the generic PE.     

5A06铝合金超快变换极性VPTIG焊接工艺

研发了一种适用于铝合金材料的新型超快速变换变极性焊接工艺,以5A06为焊接对象,通过X射线探伤、拉伸试验、金相分析以及扫描电镜等手段对超快变换VPTIG焊接工艺进行了试验研究.试验结果表明,超快变换变极性,11G焊接工艺能够显著改善和提高5A06铝合金的焊接质量.     

方向舵纸基蜂窝芯零件夹持方法研究

采用基于磁场和摩擦吸附原理的纸基蜂窝芯零件夹持方法,以某型号飞机方向舵蜂窝芯零件为对象,研究了区域划分单元的形式以及在确定的铣削条件下Z向变形与蜂窝芯高度的关系,利用实验测试和有限元方法对专用装夹平台进行了设计分析,确定了夹持点的位置以及夹持点的反力,最后给出了设计方案。     

纳米级SiCp/6066Al复合材料的制备与力学性能的研究

采用粉末冶金方法制备了纳米SiCp增强铝基复合材料，研究了增强相尺寸对铝基复合材料性能的影响。结果表明：体积分数为1％的纳米级SiCp／6066Al复合材料的强度与体积分数为12％、尺寸为7μm的SiCp／6066Al复合材料的强度相当，并且前者的塑性高于后者。     

搅拌摩擦焊技术研究进展

综述了近十年来国内外搅拌摩擦焊技术的发展概况和最新进展，阐述了搅拌摩擦焊技术的原理和工艺特点及其广泛的工业应用前景，指出开展搅拌摩擦焊技术研究的必要性和紧迫性。     

含面芯脱粘边缘闭合蜂窝壁板压缩稳定性研究

基于有限元软件ABAQUS,分别建立了无损伤和含板芯脱粘缺陷的边缘闭合蜂窝壁板的三维有限元模型。利用3种建模方法对比研究了边缘闭合蜂窝壁板在压缩载荷作用下的屈曲载荷规律和失稳模式。采用夹芯板理论将蜂窝芯等效为正交各向异性结构,板芯之间的胶层使用cohesive单元进行模拟。研究结果表明:随着脱粘尺寸的增加,蜂窝壁板的屈曲载荷呈现下降趋势;当30 mm≤D≤80 mm时结构由混合屈曲过渡到局部屈曲;两种等效模型发生局部屈曲后,无论是结构的屈曲载荷规律和屈曲载荷值还是失稳模式,均近似接近原始模型结果。     

共振吸声结构在航空发动机上的应用进展

共振吸声结构是由穿孔面板、蜂窝及刚性背板形成的三明治夹层结构,该结构广泛应用于发动机消声短舱内,取得了良好的降噪效果。随着声学理论及制造工艺的不断进步,共振吸声结构从最初的单自由度逐步发展为多自由度甚至内嵌多自由度阶段,吸声效果也取得了较大进步。详细阐述共振吸声结构的吸声原理,并在此基础上介绍国内外发动机消声短舱的发展历程。指出发动机消声短舱的两个发展趋势及在进行短舱声衬结构的精细化设计时要考虑的细节问题,例如背景剪切流动、入射声压级、制造误差等。