碳/环氧面板-铝蜂窝夹层结构件损伤修补工艺

文章介绍了北京空间机电研究所研制的某型号卫星碳 /环氧面板 -铝蜂窝夹层结构件结构特点及损伤情况 ,且对损伤修补内容作了较详细叙述     

异面压缩下六边形铝蜂窝平均塑性坍塌应力研究

为了研究铝蜂窝在准静态异面压缩下的平均塑性坍塌应力，基于简化的基本折叠单元理论，以单个完整铝蜂窝六边形单元为研究对象，根据能量守恒定律，形成一个基本折叠单元外力所做的功等于屈曲能和膜能的总和，由此分别假设铝蜂窝材料服从Tresca屈服准则或Mises屈服准则，给出了两个准静态异面压缩下铝蜂窝平均塑性坍塌应力的理论计算公式，试验结果验证了理论推导的正确性。提出的公式对研究铝蜂窝的异面压缩性能具有一定的工程指导意义。     

On the validity of the aluminum equivalent approximation in space radiation shielding applications

The origin of the aluminum equivalent shield approximation in space radiation analysis can be traced back to its roots in the early years of the NASA space programs (Mercury, Gemini and Apollo) wherein the primary radiobiological concern was the intense sources of ionizing radiation causing short term effects which was thought to jeopardize the safety of the crew and hence the mission. Herein, it is shown that the aluminum equivalent shield approximation, although reasonably well suited for that time period and to the application for which it was developed, is of questionable usefulness to the radiobiological concerns of routine space operations of the 21st century which will include long stays onboard the International Space Station (ISS) and perhaps the moon. This is especially true for a risk based protection system, as appears imminent for deep space exploration where the long-term effects of Galactic Cosmic Ray (GCR) exposure is of primary concern. The present analysis demonstrates that sufficiently large errors in the interior particle environment of a spacecraft result from the use of the aluminum equivalent approximation, and such approximations should be avoided in future astronaut risk estimates. In this study, the aluminum equivalent approximation is evaluated as a means for estimating the particle environment within a spacecraft structure induced by the GCR radiation field. For comparison, the two extremes of the GCR environment, the 1977 solar minimum and the 2001 solar maximum, are considered. These environments are coupled to the Langley Research Center (LaRC) deterministic ionized particle transport code High charge (Z) and Energy TRaNsport (HZETRN), which propagates the GCR spectra for elements with charges (Z) in the range 1 ? Z ? 28 (H–Ni) and secondary neutrons through selected target materials. The coupling of the GCR extremes to HZETRN allows for the examination of the induced environment within the interior of an idealized spacecraft as approximated by a spherical shell shield, and the effects of the aluminum equivalent approximation for a good polymeric shield material such as generic polyethylene (PE). The shield thickness is represented by a 25 g/cm² spherical shell. Although, one could imagine the progression to greater thickness, the current range will be sufficient to evaluate the qualitative usefulness of the aluminum equivalent approximation. Upon establishing the inaccuracies of the aluminum equivalent approximation through numerical simulations of the GCR radiation field attenuation for PE and aluminum equivalent PE spherical shells, we further present results for a limited set of commercially available, hydrogen rich, multifunctional polymeric constituents to assess the effect of the aluminum equivalent approximation on their radiation attenuation response as compared to the generic PE.     

5A06铝合金超快变换极性VPTIG焊接工艺

研发了一种适用于铝合金材料的新型超快速变换变极性焊接工艺,以5A06为焊接对象,通过X射线探伤、拉伸试验、金相分析以及扫描电镜等手段对超快变换VPTIG焊接工艺进行了试验研究.试验结果表明,超快变换变极性,11G焊接工艺能够显著改善和提高5A06铝合金的焊接质量.     

纳米级SiCp/6066Al复合材料的制备与力学性能的研究

采用粉末冶金方法制备了纳米SiCp增强铝基复合材料，研究了增强相尺寸对铝基复合材料性能的影响。结果表明：体积分数为1％的纳米级SiCp／6066Al复合材料的强度与体积分数为12％、尺寸为7μm的SiCp／6066Al复合材料的强度相当，并且前者的塑性高于后者。     

搅拌摩擦焊技术研究进展

综述了近十年来国内外搅拌摩擦焊技术的发展概况和最新进展，阐述了搅拌摩擦焊技术的原理和工艺特点及其广泛的工业应用前景，指出开展搅拌摩擦焊技术研究的必要性和紧迫性。     

铝合金表面贯穿式复合涂层设计、制备及性能研究

为了改善航空航天用铝合金的耐磨性能,尤其是保证在使用环境温度升高情况下铝合金的正常使用。本文在机械球磨涂层与基体之间扩散层形成原理的基础之上,设计三维立体状扩散层来增大涂层与基体之间结合性能;采用融合机械球磨、激光织构微孔和电沉积3种技术在铝合金表面制备贯穿式复合涂层,对复合涂层的力学和摩擦学性能进行测试分析。结果表明,电沉积Ni涂层完全覆盖了机械球磨涂层的织构表面,经过热处理后机械球磨涂层和电沉积涂层显微硬度分别约为285和165 HV,并且铝合金基体、机械球磨涂层和电沉积涂层3者界面处形成了三维立体结构扩散层。铝合金在室温情况下摩擦学性能表现正常,但在300℃下出现失效现象。针对4种复合涂层,室温下N150复合涂层的摩擦因数最低(约为0.7);300℃下N100、N150、N200复合涂层摩擦因数约为0.5。两种温度环境下4种样品的磨损率分布在(0.9～1.6)×10^-3mm³/(N·m),N100和N150复合涂层性能表现略好。采用该方法制备的贯穿式复合涂层在室温和300℃环境下有效的保护了铝合金基体,拓宽了铝合金的适用范围。     

风云一号气象卫星天线反射板表面粘贴铝箔的工艺

风云一号天线反射板采用碳纤维/铝蜂窝夹层结构表面粘贴铝箔的结构形式。由于铝箔、碳纤维的热膨胀系数相差悬殊 ,因此具有很大的工艺难度。进行了大量的工艺实验后 ,在工艺特点分析和工艺实验的基础上 ,采用了合理的工艺路线 ,确定用中温胶双面贴铝箔作为天线反射板的铝箔粘贴工艺 ,解决了碳纤维/铝峰窝夹层结构表面粘贴铝箔胶接层中不能有气泡存在的工艺难点 ,满足了卫星轨道条件下不鼓泡、不脱落的使用要求 ,并保证了天线反射板平面度、孔位精度高的要求     

核壳结构纳米铝粉热学行为

为了研究不同表面包覆物对纳米铝粉热学行为的影响,采用激光-感应复合加热法制备了三种不同表面包覆的核/壳结构纳米铝粉(氧化铝钝化、碳包覆及增塑剂DOS包覆)。采用高分辨透射电镜(HRTEM)对制备的纳米粉末结构进行表征,并采用差示扫描量热及热重分析(DSC-TG)对不同物质包覆纳米铝粉的热学性能进行研究。结果表明,这些纳米粒子均呈现出明显的核壳结构,且包覆层厚度约3.5nm。这三种不同表面包覆纳米铝粉在400℃至铝熔点(660℃)之间均发生了氧化,但非氧化物包覆纳米铝粉(碳包覆与增塑剂DOS包覆)的氧化开始温度及峰温比氧化铝钝化纳米铝粉提前了约30℃左右,而且氧化放热热焓和氧化质量增重均高于氧化铝钝化纳米铝粉,表明这两种非氧化物表面包覆对纳米铝粉的热学行为有积极的影响。最后对不同物质包覆纳米铝粉的破壳氧化机制进行了探讨。     

SiCp / Al 复合材料焊接技术的研究现状与展望

阐述了SiCp/Al复合材料(PEA)焊接过程中的常见问题及相应的解决措施.对国内外PEA焊接的研究进展进行了综述及评价,并且对其发展前景进行了展望.