涂层刀具低温铣削SiCp/Al复合材料表面质量研究

在加工过程中,相反的两相特性增加了 SiCp/Al复合材料加工难度,难以获得良好的表面质量.为了提高其切削性能,本文开展20vol％SiCp/Al复合材料铣削加工试验研究,比较常温和低温条件下TiAlN涂层和TiAlSiN涂层两种铣刀的切削性能.结果表明,在低温条件下,两种刀具的切削力增加,铣削后表面铝基体的开裂及剥落...     

Al2 O3 掺杂对SiO2 纳米透波/ 隔热材料性能的影响

在溶胶-凝胶过程中加入纳米Al2O3 颗粒制备Al2O3 掺杂的SiO2 纳米透波/ 隔热材料,研究了

Al2O3 掺杂对材料高温热稳定性、介电性能及隔热性能的影响。结果表明,Al2O3 掺杂阻碍了SiO2 颗粒之间的

烧结,提高了材料的使用温度;材料介电常数符合Lichtenecker 对数法则;室温热导率略有提高,通过组合结构

改善了材料的隔热性能。

     

Improving tensile-shear properties of friction stir lap welded dissimilar Al/Mg joints by eliminating hook defect and controlling interfacial reaction

To improve tensile-shear properties of fiction stir lap welded(FSLW) dissimilar Al/Mg joints, pin-tip profiles were innovatively designed and welding speed was optimized, and effects of them on formation, interface microstructure and mechanical properties of different FSLW joints were investigated. With increasing the welding speed, the tensile-shear load of FSLW joints produced by three pins presents an increasing firstly and then decreasing trend. Compared with Rpin, the hook and hole defect i...     

Microstructural formation and mechanical performance of friction stir double-riveting welded Al-Cu joints

A novel friction stir double-riveting welding (FSDRW) technology was proposed in order to realize the high-quality joining of upper aluminum (Al) and lower copper (Cu) plates, and this technology employed a Cu column as a rivet and a specially designed welding tool with a large concave-angle shoulder. The formations, interfacial characteristics, mechanical properties and fracture features of Al/Cu FSDRW joints under different rotational velocities and dwell times were investigated. The results showed that the well-formed FSDRW joint was successfully obtained. The cylindrical Cu column was transformed into a double riveting heads structure with a Cu anchor at the top and an Al anchor at the bottom, thereby providing an excellent mechanical interlocking. The defect-free Cu/Cu interface was formed at the lap interface due to the sufficient metallurgical bonding between the Cu column and the Cu plate, thereby effectively inhibiting the propagation of crack from the intermetallic compound layer at the lap interface between the Al and Cu plates. The tensile shear load of joint was increased first and then decreased when the rotational velocity and dwell time of welding tool increased, and the maximum value was 5.52 kN. The FSDRW joint presented a mixed mode of ductile and brittle fractures.     

高体积分数SiCp/Al激光诱导氧化辅助铣削研究

为了解决高体积分数的SiC_p/Al复合材料在常规切削加工中存在切削力大、刀具磨损快、表面完整性差等问题。本文针对高体积分数SiC_p/Al材料开展激光诱导氧化辅助铣削技术研究，通过激光辐照铣削区域形成易于去除的疏松氧化层提高切削性能，同时开展氧化层调控策略及激光诱导氧化辅助下的铣削参数优化工艺研究，研究不同激光能量密度、辅助气体对氧化层质量的影响及铣削参数优化。结果表明随激光能量密度的增大热影响区宽度和烧蚀沟槽深度随之增加，在氧气辅助下易形成疏松且易于去除氧化层。选取较高的激光能量密度可获得较好的氧化效果，而使用PCD金刚石铣刀，主轴转速为10 000 r/min，在每齿进给量为7.5 μm /s可获得最佳表面质量。     

表面织构加工方法的研究

总结了激光加工、电解加工、电火花加工、化学刻蚀、光刻蚀以及超声振动辅助加工技术等方法；分析了表面织构形状对材料表面性能的影响；论述了表面织构几何参数对润滑性、摩擦学特性和疏水性等材料表面性能的影响。得出了合适的表面织构形状、面积率、深径比等表面织构设计参数可有效改善机械零部件表面性能的结论；发现了为获得理想表面性能，不仅需要考虑织构形状和几何参数，还需考虑工况条件、工件材料性质以及加工技术带来的影响。最后对关于表面织构加工技术所存在的问题进行了总结，并对如何提高表面织构技术对材料性能的影响进行展望。