基于三维的波纹管CAD/CAPP集成系统开发

针对企业提高波纹管产品设计效率和减少设计差错的需要,基于SolidWorks用VisualBa-sic6.0开发了波纹管CAD/CAPP集成系统,采用Access数据库存储所需要的工艺数据。该系统能够根据EJMA和GB12777标准设计波纹管参数,根据设计结果自动生成波纹管三维模型、工程图纸和波纹管工艺卡。所形成的图纸和工艺卡可以用交互方式进行修改以满足具体需要。     

用JAVA扩展Cult3D的交互功能

简要介绍了Web3D技术的现状和Cult3D软件的优点,通过一个实例说明JAVA在Cult3D中扩展交互功能的方法。     

基于三维分布参数模型的紧凑式换热器优化

基于翅片通道划分网格并建立微元控制方程,实现了紧凑式换热器的三维分布参数模型.在分布参数模型的基础上,结合熵产最小化原理,应用遗传算法对换热器的外形尺寸及翅片类型、结构参数进行了优化设计.分布参数模型考虑了流体物性参数在换热器内各点的变化,能够应用于湿工况和相变情况下的换热器性能研究.而且基于翅片通道的网格划分方法具有明确的物理意义,避免了单纯数值方法的复杂性,大大提高了计算速度,解决了基于分布参数进行换热器优化的难题,该优化方法可以推广应用于其它类型的换热器或热沉中.      

压敏漆图像数据处理技术

针对压敏漆工程应用的迫切需求,开发了压敏漆图像数据处理软件.采用了两种图像配准方法,并对二者的配准效果进行了对比.介绍了两种图像数据三维还原方法,采用直接线性变换将二维图像坐标与模型空间坐标联系起来,得到了模型表面的真实压力分布数据.引用作者在超声速风洞中完成的三角翼模型压敏漆试验的部分结果,验证了图像数据处理程序的有效性.     

一种自由曲面视觉测量三维数据拼接方法

提出一种利用标志点构建全局测量控制点的视觉测量三维数据拼接方法.在被测自由曲面上粘贴标志点,并在被测区域放置基线尺,采用1台数码相机在不同视点拍摄标记点和基线尺图像,由此求解数码相机在不同视点的坐标系变换关系.在此基础上,根据立体视觉模型确定标志点三维坐标,转换到全局坐标系下,形成全局测量控制点.视觉传感器在不同位置对各局部区域进行三维扫描,获得局部区域内标志点在局部测量坐标系下的坐标,通过至少3个非共线标志点解算局部坐标系到全局坐标系的变换,从而将实现局部三维数据的拼接.该方法操作简便,适合现场使用.实验结果表明, x,y,z 坐标的拼接误差分别为0.03mm,0.02mm,0.07mm.     

A New Scheme and Microstructural Model for 3D Full 5-directional Braided Composites

Three-dimensional(3D) braided composites are a kind of advanced ones and are used in the aeronautical and astronautical fields more widely. The advantages, usages, shortages and disadvantages of 3D braided composites are analyzed, and the possible approach of improving the properties of the materials is presented, that is, a new type of 3D full 5-directional braided composites is developed. The methods of making this type of preform are proposed. It is pointed out that the four-step braiding which is the most possible to realize industrialized production almost has no effect on the composites'properties. By analyzing the simulation model, the advantages of the material compared with the 3D 4-di- rectional and 5-directional materials are presented. Finally, a microstructural model is analyzed to lay the foundation for the future theoretical analysis of these composites.     

脉冲爆震发动机数值模拟

为了获得脉冲爆震发动机(PDE)工作过程数值模拟技术,发展了DET2D程序,并以美国海军研究生院的气动阀式PDE为研究对象,进行了整机数值模拟。结果显示:所发展程序稳定、高效,可以用于多脉冲PDE流场的数值模拟及吸气式PDE数值模拟。通过计算,验证了PDE的工作原理和所发展程序的正确性。     

Taylor-Couette流的DSMC数值模拟

使用圆柱坐标系网格的三维DSMC(Direct Simulation Monte Carlo)模型,对同轴圆柱间Taylor-Couette流中Taylor涡的形成进行了数值模拟,并分析了不同计算域和边界条件下稳定流场中Taylor涡的轴向排列结构.在网格设置和流场参数不变的情况下,使用轴对称DSMC模型对Taylor涡进行数值模拟,所得Taylor涡的稳定过程与三维结果一致,验证了使用三维DSMC方法来解决微尺度低速的稀薄气流问题的可行性.三维模拟结果表明Taylor涡以较大的圆周速度绕轴旋转,二维模拟则无法体现.对不同的内圆柱旋转速度进行数值模拟,确定了能够产生Taylor涡的临界速度值.     

Fatigue life prediction model of 2.5D woven composites at various temperatures

As one of the new structural layout in the family of woven composites, 2.5D Woven Composites(2.5D-WC) have recently attracted an increasing interest owing to its excellent properties, i.e. high specific strength and fatigue resistance, in the aerospace and automobile industry. Indepth understanding of the fatigue behavior of this material at un-ambient temperatures is critical for the engineering applications, especially in aero-engine field. Here, fatigue behavior of 2.5D-WC at different temperatures was numerically investigated based on the unit cell approach. Firstly, the unit cell model of 2.5D-WC was established using ANSYS software. Subsequently, the temperature-dependent fatigue life prediction model was built up. Finally, the fatigue lives alongside the damage evolution processes of 2.5D-WC at ambient temperature(20 ℃) and unambient temperature(180 ℃) were analyzed. The results show that numerical results are in good agreement with the relevant experimental results at 20 and 180 ℃. Fatigue behavior of 2.5D-WC is also sensitive to temperature, which is partially attributed to the mechanical properties of resin and the change of inclination angle of warp yarns. We hope that the proposed fatigue life prediction model and the findings could further promote the engineering application of 2.5D-WC, especially in aero-engine field.