Crystal orientation and morphology of α lamellae in wrought titanium alloys: On the role of microstructure evolution in β processing

To obtain high-quality aviation forgings of titanium alloys, β forging is an essential processing step which must be considered throughout a production process. In this work, the effect of β forging on the crystal orientation and morphology of lamellar α was experimentally investigated in a two-phase titanium alloy. Strong dynamic recovery during β working resulted in the formation of low-angle grain boundary (LAGB_β) inside β grains. The lamellar α can penetrate through the LAGB_β, leading to similar intra α LAGBs on subgrain boundaries. Deformation banding occurs at high strain rates, and both diffusive and sharp boundaries of deformation bands can be observed. A continuous change of the β orientation in diffusive boundaries results in the formation of fine and disordered α lamellae without intra-lamellar boundary to hold the Burgers orientation relationship (OR). On sharp boundaries, it is prone to producing continuous grain boundary α (α_GB) with a highly similar orientation along the boundaries. Meanwhile, there may exist several lower-angle boundaries within the grain boundary α for a smoother orientation change on the β grain boundary.     

空心长轴深孔加工工艺研究

以某发动机空心长轴零件深孔加工为研究对象,设计了长径比为15,长度超过1米的整体硬质合金刀杆,在某加工项目试验中,应用这种超长整体硬质合金刀杆,在细长比大于10的空心长轴的深孔镗削加工中,改变了传统的深孔加工工艺,满足了空心长轴深孔加工中严格的壁厚差要求,取得了明显的效果.     

2A12 铝合金锻坯开裂故障分析

某产品用2A12铝合金锻坯在生产过程中发生开裂故障。本文对开裂锻坯进行了形貌观察与断口分析,并对比研究了热处理后开裂锻坯、未热处理锻坯和原材料铝棒。结果表明:开裂锻坯上的开裂模式为脆性开裂;开裂锻坯上的裂纹形成于热处理过程,形成原因应与锻造工艺控制不当导致锻坯在热处理过程中形成的粗晶有关。     

切削加工优化研究

本文通过切削加工机理的研究，建立了切削加工的数学模型，为难加工材料切削用量的选择提供了科学的方法。     

大功率柴油机排气阀机器人焊接系统及工艺

为了提高船舶焊接质量,采用机器人柔性化焊接系统堆焊镍合金阀盘。设计了高效、高质量的机器人焊接系统,对SNCrW不锈钢进行了焊接工艺研究,并对样件进行了检验分析。经检验,不存在超过0.06mm的缺陷,完全符合阀盘质量检测标准,属于合格产品,完成了国内首个高质量镍基堆焊阀盘的焊接。     

Dependence of creep age formability on initial temper of an Al-Zn-Mg-Cu alloy

The initial temper of the material may directly affect the whole creep age forming(CAF)process. In terms of creep deformation and stress relaxation, using the constant-stress creep aging and constant-strain stress relaxation aging tests, the relationship between initial temper and CAF formability is investigated for an Al-Zn-Mg-Cu alloy at 165 °C for 18 h. Three tempers are selected as the initial tempers in CAF, viz., solution, retrogression and re-solution. The CAF formability of this alloy with initial temper of retrogression is the best, and the creep strain of the retrogression tempered specimen after creep aging of 18 h is about 1.21 and 1.34 times than that of the solution and the re-solution tempered specimens, respectively. The calculated stress exponents of this alloy with three initial tempers range from 7.3 to 9.5, indicating that the CAF of this alloy is mainly controlled by the dislocation creep. The various formability for three initial tempers are attributed to different inhibitions of the transgranular precipitates on the dislocation movement. For the retrogression temper, the initial fine and uniformly distributed precipitates are seriously coarsened after6 h of CAF, which minimally inhibit the dislocation movement. While, for the re-solution temper,the fine precipitates are re-precipitated in the matrix of the alloy, which observably hinder the dislocation movement and lead to the worst formability.     

钛硅共晶合金中硅化物及其对显微硬度的影响

观察了钛硅共晶系合金的微观组织。综合分析了X射线能谱（X－EDS）、透射电子显微镜（TEM）以及X射线衍射（XRD）结果，确认了铸态组织中析出的硅化物本质，并测得该硅化物的显微维氏硬度。结果表明，钛硅共晶合金铸态组织由α-Ti和Ti5Si3两相组成。亚共晶钛硅合金中共晶区比枝晶区具有更高的显微硬度，而共晶和过共晶合金的共晶区显微硬度明显高于亚共晶合金。     

镁合金焊接的研究与发展

综述了三种典型的镁合金焊接技术的研究现状，分别为钨极氩弧焊、激光焊和搅拌摩擦焊，分析了镁合金焊接的研究和应用现状，讨论了这些焊接方法的优缺点，并指出镁合金焊接研究中存在的问题和今后的发展方向。     

AZ91镁合金负压消失模铸造充型速度的研究

真空度、浇注温度及模样厚度对AZ91镁合金消失模铸造充型速度影响的全因子实验的结果表明 ,它们都对充型速度起积极的作用 ,真空度是决定充型速度的一个关键工艺参数。在不抽真空时 ,充型速度非常小且随充型过程的进行逐渐降低 ,浇注温度对充型速度的影响也很小 ;抽真空时 ,充型速度在充型过程中不断变化且呈现不出任何规律 ,其起伏的幅度随真空度、浇注温度和模样厚度的增大而增大 ;在真空度较低时 ,随着真空度和 或浇注温度的提高 ,平均充型速度迅速增大 ,真空度与浇注温度对充型速度的交互作用增强 ;在较高的真空度下 ,平均充型速度仍随浇注温度的提高而增大 ,但平均充型速度的增大速率却随真空度的进一步提高而降低 ,真空度与浇注温度对充型速度的交互作用很弱。模样厚度对平均充型速度影响在抽真空时有所提高。     

电镀Ni-Sn合金热处理前后的组织和性能

分析了电镀Ni-Sn合金各种镀层的镀态组织和加热时组织的转变机理,并对镀层的耐磨性、耐蚀性进行了对比实验.结果表明,镀态组织主要由亚稳相αNi(M)和NiSn(M)组成,高Sn时出现平衡相Ni3Sn4和βSn;加热时随着温度升高,亚稳相逐渐向平衡相转变,在一定的温度下由于平衡相弥散析出,使镀层硬度升高;单相NiSn(M)组织耐强氧化性介质能力比不锈钢稍差,当加热到400℃时耐磨性优于中碳钢淬火.