基于零厚度内聚力单元单向碳纤维增强树脂基复合材料微观切削机理研究

为探究碳纤维复合材料(CFRP)微观切削机理,通过有限元法,采用零厚度内聚力单元模拟界面相,碳纤维建模呈圆柱状并随机分布于基体中,以此来真实反应CFRP的微观结构。通过对各组成相设置不同的材料本构、材料失效和演化准则,对4种典型角度(0°、45°、90°、135°)进行直角切削仿真,探究不同纤维角度下单向碳纤维增强树脂基复合材料(UD-CFRP)在切削过程中的微观切削机理。结果表明:不同纤维角度下CFRP的微观破坏形式不同,切削0°CFRP时破坏主要以界面开裂和纤维折断为主,切削45°和90°CFRP时主要是刀具的侵入破坏,切削135°CFRP时则发生纤维的断裂和沿纤维方向的裂纹,纤维断裂点在刀刃下方。最后,通过实验验证了微观模型的准确性。     

基于压电迟滞模型的非共振椭圆振动切削装置控制研究

根据所研制的一种典型结构的非共振椭圆振动切削(Elliptical Vibration Cutting,EVC)装置,考虑压电叠堆在非共振EVC装置表现出来的动态迟滞特点,对静态PI迟滞模型进行分段动态化权值处理,构建动态PI迟滞模型描述非共振EVC装置各轴向输入电压与输出位移的关系。通过对迟滞模型的求逆建立非共振EVC装置的前馈控制器,为进一步提高控制系统的精度与稳定性,引入PID反馈环节,用前馈逆控制器加PID反馈的复合控制方法控制非共振EVC装置各轴向输出指定频率、幅值的正弦位移,进而使其合成的椭圆振动轨迹运动频率、轴长和倾角满足需求,实现对非共振EVC装置的控制。试验结果表明,非共振EVC装置在复合控制下能够在频率100Hz以下输出振幅、倾角可调,且运动误差低于3.5%的椭圆振动轨迹。     

钛合金叶片的普通磨料缓进磨削

本文简述了钛合金叶片榫齿加工中存在的问题，提出缓磨工艺的改进措施，介绍缓磨工艺试验及其结果在生产中应用的情况。     

Ti—1023钛合金的立铣问题

本文对Ti-1023钛合金的立铣进行了研究。测量了顺铣逆铣时的切削力,分析了铣削力、立铣刀挠度对精度的影响,推荐了Ti-1023钛合金立铣(铣周边、铣槽)的切削参数。     

深过冷熔体中的晶体形核与快速长大

 以特制的无机盐玻璃作为净化剂去除液态Ni-0.39％B-6.58％Si合金中的异质晶核,获得363K(0.229T_L)过冷度,采用高速摄影及快速红外测温技术研究了深过冷熔体的快速凝固行为。     

复合材料和钛合金的切削加工

增进对刀具材料与被加工材料各项性能和特性的了解有助于正确选择刀具材料.并通过对难加工材料的加工归纳出航空材料加工中选用刀具材料的一般方法是非常必要的.     

利用液晶测量吹风比对尾缘半劈缝换热特性的影响(英文)

This article deals with the effects of a blowing ratio measured with narrowband liquid crystal in transonic experiments on the heat transfer characteristics of trailing edge cutback. The experimental results are compared and contrasted in terms of available data for traditional experiments with thermocouples. It is concluded that the blowing ratio exerts rather significant effects on film cooling effectiveness distribution of the rib center line. As the blowing ratio decreases, similar to the cooling effectiveness distribution curve of the slot center line, that of the rib center line makes a clockwise rotation about the end. When the blowing ratio increases, the regular film cooling effectiveness curve of the surface becomes rather smooth. On the whole measuring surface, the most intensive heat transfer occurs at the extended borderline of the slot and the rib, neither at the rib center line nor at the slot center line. The experimental results of cooling effectiveness measured with thermocouples are lower than those with liquid crystal. In addition, the transient experiments using narrowband liquid crystal can eliminate the higher errors of Nusselt numbers in measurements with thermocouples at the slot outlet.     

Preparation and Microstructure of Highly - Oriented LaNiO3 Thin Films by RF Sputtering Method

In an attempt of being used as buffer layers and electrodes for the textured BaTiO3 （BTO） ferroelectric thin films, highly （100）-oriented LaNiO3 （LNO） thin films of different thicknesses were deposited directly on Si （100） substrate with radio-frequency （RF） magnetron sputtering method. It is observed that the substrate temperatures and the film thicknesses bring main influences on the microstructures and orientation of the thin film. The effects of the thicknesses and substrate temperatures on the orientation of the films were studied on the LNO films of different thicknesses. The highly （100）-oriented LNO thin films were obtained at the substrate temperature of 600℃. The existence of epitaxially grown BTO films indicates that the oriented LNO thin films obtained in this work could be used as a buffer layer for epitaxial growth.     

现代模具高速切削工艺研究

目前，切削加工仍是当今主要的模具加工方法，在模具制造业中有着重要的地位，但是，如何提高其效率、精度、质量成为传统切削加工面临的问题。上世纪90年代后，以高切削速度、高进给速度和高加工精度为主要特征的高速切削（High Speed Cutting，HSC）已经成为现代切削加工技术的重要发展方向之一，也是目前模具制造业中一项快速发展的高新技术。