微细电火花加工用微能脉冲电源的研制

分析了微能脉冲电源的实现途径,设计开发出了满足微细电火花加工用的微能脉冲电源。该电源能实现超低能量(10-7J以下)下的微细电火花加工,为实现纳米级电火花加工提供了可能的技术保证。     

Wear-resist Electrodes for Micro-EDM

This article proposes a new type of electrode for micro-electro-discharge machining (micro-EDM), which can produce ultra fine micro components from various kinds of materials including those that cannot be processed by the silicon or the Lithographie Galvanoformung Abformung (LIGA) processings. This electrode is made by way of the electrodeposition process on the basis of the difference between the discharging performance of the electrodeposited coating and that of the matrix to ensure uniform wear of electrode bottom faces. With this electrode, micro-holes on ANK80 steel can be successfully manufactured in a short period of time. Compared to the traditional electrodes, Cu-ZrB₂ composite coating electrodes display better wear resistance on the same experimental conditions. The results disclose the prospects for this electrode to be used in producing micro components of high-aspect-ratio and 3D micro-cavities.     

基于微细电火花加工的微冲裁技术研究

在自主研制的微细电火花-微冲裁复合加工机床上,通过WEDG技术、微细电火花三维铣削技术和微细电火花反拷贝加工技术在线加工出微模具,并在机床上实现了在线对中冲裁。最终在T2紫铜、H62黄铜、304不锈钢和3J21弹性合金上冲裁得到最大尺寸在微米量级的微型落料件,经显微照片观测与测量,落料件尺寸与质量均比较理想,并且在冲裁千件后微模具未见明显损伤,证明了微冲裁工艺的可行性。     

微型进给装置在微细电火花加工中的应用

介绍了几种用于微细电火花加工方面的新型装置及其性能,同时还指出这些装置的局限性。