Digital Aircraft Sheet Metal Part Manufacturing System and Its Key Technology

The architecture of digital sheet metal manufacturing system is proposed based on the classification of sheet metal manufacturing information.The essence of digital manufacturing is the definition,management and transfer of information,and the key technologies are brought forward and described.It is pointed out that knowledge-based manufacturing elements design is necessary to make digital technology efficient.The management of all kinds of sheet metal manufacturing element information is to build single source of manufacturing data.Multi-state model-based digital transfer and coordination method is designed to provide a foundation for digital manufacturing of aircraft sheet metal part.The application of digital sheet metal manufacturing is exemplified with an aircraft sheet metal part.The application result is compared to that of the traditional analog transfer technology.It is shown that the developed technology can improve part quality,shorten manufacturing time and lower manufacturing cost.     

含硝胺推进剂的弹道调节剂的研究前景

添加硝胺类化合物是高能推行剂重要研究技术途径之一,最新推崇的NEPE推进剂也属此列.凡添加硝胺化合物后各类推进剂压力指数均普遍提高和燃速调节也难以实现.预估主要原因出自硝胺化合物的本性,从而导衍出研制这类调节剂几种可能的原则性方向.     

制造误差对气体静压轴承涡流力矩影响分析方法研究

 采用有限元方法研究了制造误差对狭缝节流气体静压轴颈—止推轴承的涡流力矩的影响。对于轴颈—止推相连结构的气体轴承,通过相容变换进行统一编程计算;在离散化过程中,利用加权余量法将二阶偏微分方程降低一阶,放松了对插值函数连续度的要求,便于借助有限元技术分析狭缝节流气体静压轴承的流场参数。分析了狭缝气膜宽度误差和轴颈圆度误差对涡流力矩的影响,以及轴颈的不同安装角度、偏心等因素对涡流力矩的影响。经对比验证,有限元计算结果与实测结果基本一致,研究结果对于气体静压轴颈—止推轴承的设计、装配优化和性能预测有重要指导意义。     

MAPO·HAc合成工艺规范化研究

MAPO·HAc是丁羟推进剂的一个关键组分,其性能重现性对推进剂力学性能的稳定有很大影响,所以,应将其合成工艺规范化.本文通过理论分析和实验研究,确定了分步合成的工艺路线.它是将MAPO与HAc的络合反应和开环酯化反应分步完成,避免了反应过程中的热量集中,反应易于控制,产品性能优良,重现性好.     

采用A—1添加剂改进黑镍电镀工艺

介绍采用A-1添加剂进行黑镍(镍钼合金)电镀的简便工艺。该电解液成分简单,所得镀层结合力良好,耐腐蚀性能及消光性能优异,可用作航空精密仪器仪表防护装饰性镀层。     

少烟推进剂中新型复合多功能添加剂研究

利用多种实验手段，考察了四种新型复合多功能添加剂对ＡＰ／ＲＤＸ／ＡＬ／ＨＴＰＢ少烟复合推进剂力学性能，燃烧性能，热分解性能和工艺性能的影响。实验及分析证实，Ｃ－２和Ｃ－１两种复合多功能添加剂能显著改善少烟复合推进剂的力学性能，尤其是低温力学性能，同时还能提高推进剂燃速，是两种良好的多功能添加剂。     

用于建立机械制造系统模型的扩展着色Petri网

着色Petri网是描述和分析并行系统的有力工具,近年来在机械制造系统中得到了广泛的应用。由于机械制造系统的自身特点,在表示着色Petri网结构的关联矩阵中含有许多零元素,从而导致着色Petri网占据数据空间大的缺陷,难以对复杂机械制造系统的规划设计与生产调度进行分析研究。 本文基于着色Petri网的基本原理,提出一种适用于建立机械制造系统模型的扩展着色Petri网理论,用于解决着色Petri网占据数据空间大的问题,为Petri网理论在机械制造系统建模方面的广泛应用提供理论基础。最后给出实例,说明减少数据空间的结果。     

棘爪扁簧断裂故障分析及制造工艺的改进

通过设计计算、对比分析、工艺复装、工艺试验等方法对棘爪扁簧使用中断裂故障进行了分析,并针对性地从设计、工艺两方面进行了改进,经鉴定与试车验证,措施有效,为航空发动机同类零件的研究提供了经验。     

Advances in fabrication of ceramic corundum abrasives based on sol–gel process

Corundum abrasives with good chemical stability can be fabricated into various free abrasives and bonded abrasive tools that are widely used in the precision machining of various parts. However, these abrasives cannot satisfy the machining requirements of difficult-to-machine materials with high hardness, high strength, and strong wearing resistance. Although superhard abrasives can machine the above-mentioned materials, their dressing and manufacturing costs are high. By contrast, ceramic corundum abrasives fabricated by sol–gel method is a cost-effective product between conventional and superhard abrasives. Ceramic corundum abrasives exhibit self-sharpening and high toughness. In this review, the optimization methods of ceramic corundum abrasive properties are introduced from three aspects: precursor synthesis, particle shaping, and sintering. Firstly, the functional mechanism of seeds and additives on the microstructural and mechanical properties of abrasives is analyzed. Specifically, seeds can reduce the phase transition temperature and improve fracture toughness. The grain size and uniformly dense structure can be controlled by applying an appropriate amount of multicomponent additives. Then, the urgent need of engineering application and machinability of special shape ceramic corundum abrasives is reviewed, and three methods of abrasive shaping are summarized. The micromold replication technique is highly advanced and can be used to prepare functional abrasives. Additionally, the influence of a new sintering method, namely, two-step sintering technique, on the microstructural and mechanical performance of ceramic corundum abrasives is summarized. Finally, the challenge and developmental trend of the optimization of ceramic corundum abrasives are prospected.     

零件表面微观工艺特征性研究 ——产品(零件)工艺技术基础科学问题机理探索

通过研究产品(零件)制造过程、方法、参数等工艺因素,给零件表面及表层带来(留下)特有的微观特征性,首次在高精度惯性仪表和高可靠电磁继电器(机电类)产品制造体系中引入了零件表面微观工艺特征性概念,提出了制造阶段的产品工艺可靠性设计和微观工艺特征(性)分析方法,提出了该类产品制造中的工艺设计更应该关注零件与产品设计原理匹配性和性能特性符合性观点,提出零件制造要从单纯的控制几何精度向控制性能特性转变,从宏观、单一采标的几何参数评价向微观、综合采标的非几何(非尺寸)参数评价模式为主转变的建议.零件表面存在的这种微观特征现象与零件几何精度一样,将对产品制造的合格率、稳定性、可靠性的实现起到至关重要的作用,尤其对产品的合格率影响极大,有必要开展更深入、更系统的研究,以建立起我国自主的高端产品(或零件)制造基准工艺平台.