硅半球深腔结构无损检测技术

半球深腔的加工质量是决定硅基MEMS半球陀螺精度的关键因素之一，及时检测半球深腔的形貌参数并将其反馈至加工过程，是确保高性能MEMS半球陀螺研制成功的重要措施。由于硅半球深腔的深度较大，台阶仪和光学显微成像系统无法对半球深腔的形貌特征进行有效测量。因此,需要将硅深腔结构剖开后采用扫描电镜(SEM)进行检测。这种检测方式时间周期长，且属于破坏性的样本检测，效率和测试精度都较低。提出以硅半球深腔为模具，利用PDMS铸模将硅半球深腔的结构尺寸和表面形貌转移到PDMS凸起的半球模型上，通过检测PDMS半球模型的尺寸结构和表面形貌，即可反推出硅半球深腔的尺寸特征。经实验验证，脱模后的PDMS模型可以准确地反映出半球深腔的尺寸信息，测量结果的不确定度小于5‰，有效解决了硅半球深腔无损检测的难题。     

用于低温试验的多通道高精度铂电阻测温电路

在低温推进剂蒸发量控制等低温试验中,高精度的温度测点数量多,并且要求必要时屏蔽失效的测点,导致调理电路成本较高。为解决上述问题,设计了一种适用于低温试验多通道温度测量的铂电阻测温电路。设计了恒流源电路、放大滤波电路。利用ATMega328P和串口屏开发了通道控制和人机交互界面。用于测温的多个铂电阻与已知参考电阻以同一个恒流源串联供电,通过比例式测量消除了恒流源性能对测量精度的影响。误差分析和测试校准证明其电阻测量精度达到0.05%,可广泛应用于实验室和试验现场的低温测量系统中。     

低速大转矩永磁游标电机在发酵罐中的应用

采用秸秆生产丁醇时,为了达到高效率发酵,需要使发酵液中菌体分布均匀,所加物料需要及时搅拌。工业化生产丁醇的发酵罐尺寸较大,搅拌过程对驱动电机的输出转矩要求较高,因此高效率、小体积、低速大转矩的秸秆发酵搅拌电机对工业化发酵生产丁醇意义重大。设计了一种定转子永磁游标电机用于发酵液搅拌,并对电机的槽极数、电磁性能进行了具体的研究。制造样机并采用滞环控制实现了对液态发酵对象的快速响应,且实现了低能耗、高效率的发酵过程。     

Geometric error analysis of an over-constrained parallel tracking mechanism using the screw theory

This paper deals with geometric error modeling and sensitivity analysis of an overconstrained parallel tracking mechanism. The main contribution is the consideration of overconstrained features that are usually ignored in previous research. The reciprocal property between a motion and a force is applied to tackle this problem in the framework of the screw theory. First of all, a nominal kinematic model of the parallel tracking mechanism is formulated. On this basis, the actual twist of the moving platform is computed through the superposition of the joint twist and geometric errors. The actuation and constrained wrenches of each limb are applied to exclude the joint displacement. After eliminating repeated errors brought by the multiplication of wrenches, a geometric error model of the parallel tracking mechanism is built. Furthermore,two sensitivity indices are defined to select essential geometric errors for future kinematic calibration. Finally, the geometric error model with minimum geometric errors is verified by simulation with SolidWorks software. Two typical poses of the parallel tracking mechanism are selected, and the differences between simulation and calculation results are very small. The results confirm the correctness and accuracy of the geometric error modeling method for over-constrained parallel mechanisms.     

A shortcut to marking 3D target curves on curved surface via a galvanometric laser scanner

Marking arbitrary three-dimensional(3D) target curves on given objects with curved surface is required in many industrial fields, such as fabric prepreg placement in composite material part fabrication, product assembly, surface painting for decoration, etc. A shortcut to the solution of this intractable problem is proposed by utilizing a galvanometric laser scanner(GLS) with the aid of a camera. Without using the existing tedious GLS calibration procedures,the proposed method directly establishes a mapping between the 3D coordinates of the laser spots on the object surface and the control voltages of the scanner. A single-hidden layer feedforward neural network(SLFN) is employed to model the mapping. By projecting a dense grid of laser spots on the object to be marked and simultaneously taking only one image, the SLFN model is trained in minutes via a linear solving mechanism. Experiments demonstrate that the trained SLFN model has a good generalization performance for marking 3D target curves. The 3D laser marking errors on experimental objects are less than 0.5 mm. The proposed method is especially suitable for on-site use and can be conveniently extended to multiple GLSs for marking large complex objects.     

基于ANSYS Workbench的行星滚柱丝杠动态特性分析

通过Pro/Engineer建立行星滚柱丝杠三维模型，基于ANSYS Workbench有限元分析技术进行模态与谐响应分析，得到前六阶固有频率与各阶模态振型，确定共振频率，掌握对应频率下的位移峰值响应，并研究螺母处于不同工作位置时对固有频率的影响，为基于行星滚柱丝杠传动的舵系统抗振设计提供数据支撑。     

Availability modeling for periodically inspection system with different lifetime and repair-time distribution

Availability is a main feature of design and operation of all engineering system. Recently,availability evaluation of periodical inspection systems with different structures is at the center of attention due to the wide application in engineering. In this paper, an analytical and probabilistic availability model for periodical inspection system is proposed by a new recursively algorithm,which can achieve limiting average availability and instantaneous availability of periodical inspection system under arbitrary lifetime and repair-time distributions. Then three application examples are presented, the systems lifetime and repair-time are respectively fellow exponential/exponential,Weibull/normal and Weibull/lognormal distribution. Finally, a Weibull/lognormal system is studied to analyze the dynamic relationship between inspection period and availability. The results indicate that the proposed approach can provide the technology support for improving system availability and determining reasonable inspection period.     

PBT弹性体力学性能及低温脆性研究

采用一步法制备了热固性3,3-双(叠氮甲基)环氧丁烷-四氢呋喃共聚醚(PBT)弹性体,并对其氢键结构、应力-应变关系和动态力学性能及低温脆性进行了研究。结果表明,合成的PBT弹性体拉伸强度和断裂伸长率在DEG羟基含量为35%、R=0.97时,可达2.51 MPa和1 274%,玻璃化温度为-34.5℃。高DEG含量的PBT弹性体脆化参数较低,与常温力学性能变化规律相反。因此,引入低温脆化参数,对PBT弹性体的性能优化具有积极意义。     

Aircraft nonlinear stability analysis and multidimensional stability region estimation under icing conditions

Icing is one of the crucial factors that could pose great threat to flight safety,and thus research on stability and stability region of aircraft safety under icing conditions is significant for control and flight.Nonlinear dynamical equations and models of aerodynamic coefficients of an air craft are set up in this paper to study the stability and stability region of the aircraft under an icing condition.Firstly,the equilibrium points of the iced aircraft system are calculated and analyzed based on the theory of differential equation stability.Secondly,according to the correlation theory about equilibrium points and the stability region,this paper estimates the multidimensional stability region of the aircraft,based on which the stability regions before and after icing are compared.Finally,the results are confirmed by the time history analysis.The results can give a reference for stability analysis and envelope protection of the nonlinear system of an iced aircraft.