Online condition diagnosis for a two-stage gearbox machinery of an aerospace utilization system using an ensemble multi-fault features indexing approach

China manned space station is designed to operate for over ten years. Long-term and sustainable research on space science and technology will be conducted during its operation. The application payloads must meet the ‘‘long life and high reliability" mission requirement. Gearbox machinery is one of the essential devices in an aerospace utilization system, failure of which may lead to downtime loss even during some disastrous catastrophes. A fault diagnosis of gearbox has attracted attentions for its significance in preventing catastrophic accidents and guaranteeing sufficient maintenance. A novel fault diagnosis method based on the Ensemble Multi-Fault Features Indexing(EMFFI) approach is proposed for the condition monitoring of gearboxes. Different from traditional methods of signal analysis in the one-dimensional space, this study employs a supervised learning method to determine the faults of a gearbox in a two-dimensional space using the classification model established by training the features extracted automatically from diagnostic vibration signals captured. The proposed method mainly includes the following steps. First, the vibration signals are transformed into a bi-spectrum contour map utilizing bi-spectrum technology,which provides a basis for the following image-based feature extraction. Then, Speeded-Up Robustness Feature(SURF) is applied to automatically extract the image feature points of the bi-spectrum contour map using a multi-fault features indexing theory, and the feature dimension is reduced by Linear Discriminant Analysis(LDA). Finally, Random Forest(RF) is introduced to identify the fault types of the gearbox. The test results verify that the proposed method based on the multi-fault features indexing approach achieves the target of high diagnostic accuracy and can serve as a highly effective technique to discover faults in a gearbox machinery such as a two-stage one.     

Moses失速模型三维优化修正

通过低速轴流压气机失速实验,结合压气机失速仿真云图以及实验中所测得的叶片径向压力脉动图,发现失速后为部分叶高失速,而不是全叶高失速。基于失速预测Moses模型,通过比较不同径向截面计算得到的总压损失,发现沿径向叶片截面安装角的变化对模型的计算结果有影响,通过引入参数B对模型中的参数k进行改进。经过改进后的模型所预测的结果较原模型能够更加准确地预测压气机失速后的情况,改进后的模型可以为压气机设计提供良好的参考设计数据。对高亚声速轴流压气机进行改进,将高速可压这一因素考虑到模型推导中,对模型进行改进,改进后的模型相较于原模型在预测计算高亚声速轴流压气机压比特性上准确度提升了30%。      

脉冲频率对7050高强铝合金微弧氧化膜层的影响

在脉冲频率为50、250、500、750、1 000 Hz的条件下,应用微弧氧化（MAO）技术在7050高强铝合金表面制备了陶瓷膜层,并采用扫描电镜（SEM）、X射线衍射仪（XRD）、电化学工作站、摩擦磨损试验机等手段分别对陶瓷膜的表面形貌、相组成、耐腐蚀性、耐磨性等进行分析。结果表明,当脉冲频率过低时,MAO陶瓷膜层表面粗糙,影响膜层致密性;而当脉冲频率过高时,则不利于MAO陶瓷膜层生长,所得的膜层耐蚀性和耐磨性较差。当脉冲频率为250 Hz时,所制备的膜层具有最佳的耐磨性及耐蚀性。     

改进的车载空调压缩机无位置传感器控制起动方法

无位置传感器控制是空调压缩机控制系统的较优选择。针对基于滑模观测器(SMO)的永磁同步电机(PMSM)无位置传感器控制系统零速观测精度低、起动难度大等问题,提出了一种改进PMSM无位置传感器的零速低速起动及中高速域使用的SMO控制的切换方法。在电机低速和零速时,I/F控制使其工作在角度开环电流闭环的工况下,该算法的给定相位与观测相位误差达不到系统切换要求,需利用降低开环电路的方式来降低误差;在电机转速提高的同时补偿SMO的角度,使观测角度接近真实角度,2种算法切换时稳定性更高,抗干扰能力更强。根据MATLAB/Simulink仿真结果和实际3.5 kW车载空调PMSM调试,验证了该方法的可行性和改进算法的有效性。     

典型飞机燃油量指示系统故障分析

针对某综合航电系统飞机燃油量指示故障,从油量系统的结构、原理、功能、走线、软件及配置等方面分析油量采集、信号处理和输出显示子系统,按故障树的方法重点对综合航电系统的硬件、软件及配置和线路,最后查找出故障原因并针对该机群5年来该组件的故障次数及原因进行了统计和分析。     

某型涡桨发动机吹风流场计算与试验对比

为评估安装于某型飞机的某涡桨发动机吹风流场,针对其装机状态,采用UG软件建立实体模型及流域计算模型,采用ICEM软件对流域进行网格划分,采用Fluent软件进行吹风流场稳态数值模拟,湍流模型选择S-A模型,转动域及静止域采用动参考系模型进行参数传递。为验证计算模型及计算方法的准确性,对发动机吹风流场的关键点风速进行了试验测量,结果表明:无量纲速度差基本在0.15内,单发在4.32 m高处无量纲速度差0.17,双发在6 m高处无量纲速度差0.3,吻合程度较好。验证了计算模型、计算方法的可行性,可进一步推广应用。     

某镍基单晶高温合金塑性变形与失效分析

为有效预测某镍基单晶高温合金在复杂应力状态下的塑性变形响应,采用光滑平板拉伸试验获取[001]向拉伸性能,根据缺口平板试件试验数据反衍优化获得其他取向的性能参数,基于广义Hill准则,构建了针对该材料的各向异性弹塑性本构模型,并使用该模型开展镍基单晶高温合金在复杂应力状态下的塑性变形行为的大变形有限元预测,结合Freudenthal失效准则对名义极限强度进行预测,与试验结果进行对比分析。结果表明:反衍优化建立的各向异性本构模型能够较为准确地描述该镍基单晶高温合金在复杂应力状态下的拉伸响应行为,且能较为准确地预测出几种试件的名义极限强度,误差小于6%。对工程中单晶涡轮叶片塑性失效分析有一定指导意义。     

Mission segment division of the whole aeroengine loading spectrum based on flight actions

This paper studies on a division method of the whole aeroengine loading spectrum flight mission segment and rotor speed mission segment, which is based on the actual flight actions and related to the flight operations of aeroengine and is suitable for the variable-speed aeroengines such as turbojet and turbofan. Through the research, the aeroengine loading spectrum operation-related mission segments can be divided, which can provide important data basis for the life research on the structures wh...     

风云四号卫星双程测距系统精密轨道确定

针对我国新一代静止轨道卫星风云四号高精度轨道计算需求,地面跟踪系统设计了多台站双频双程测距模式。详细给出了信号传播介质改正中的电离层与对流层处理方法,并给出了风云四号卫星动力学轨道确定策略。在非变轨期间,采用动力学定轨方法。轨道确定残差分析,测量噪声均方根优于0.5 m。通过轨道重叠分析,非变轨期间精度优于20 m。动量轮卸载期间,采用估计经验力的方法,其定轨残差优于1 m。对多弧段数据处理表明文中方法满足同步卫星双程测距模式下的高精度轨道跟踪问题。     

水下航行体齐射出筒“水锤”特性分析

水下航行体齐射出筒过程后,由于外部流体冲击发射筒底部产生“水锤”现象,对发射平台结构具有较强的破坏作用。基于雷诺时均Navier-Stokes方程,采用SST k-ω湍流模型和VOF多相流模型,结合重叠网格技术,在考虑航行体六自由度运动的情况下建立了适用于计算水下航行体齐射的数值计算方法,分析了齐射状态下“水锤”效应对首次发射筒的作用规律,并研究发射顺序对“水锤”效应的影响。结果表明：航行体出筒后筒内压力出现周期性振荡;次发筒口气团膨胀导致首发筒内压力升高;首发航行体在次发筒口形成压力峰值,并引起次发筒口压力振荡;逆序发射工况下次发筒口气团偏移至首发筒引起首发筒内压力升高。