Aerodynamic optimization design for high pressure turbines based on the adjoint approach

A first study on the continuous adjoint formulation for aerodynamic optimization design of high pressure turbines based on S2surface governed by the Euler equations with source terms is presented.The objective function is defined as an integral function along the boundaries,and the adjoint equations and the boundary conditions are derived by introducing the adjoint variable vectors.The gradient expression of the objective function then includes only the terms related to physical shape variations.The numerical solution of the adjoint equation is conducted by a finitedifference method with the Jameson spatial scheme employing the first and the third order dissipative fluxes.A gradient-based aerodynamic optimization system is established by integrating the blade stagger angles,the stacking lines and the passage perturbation parameterization with the quasi-Newton method of Broyden–Fletcher–Goldfarb–Shanno(BFGS).The application of the continuous adjoint method is validated through a single stage high pressure turbine optimization case.The adiabatic efficiency increases from 0.8875 to 0.8931,whilst the mass flow rate and the pressure ratio remain almost unchanged.The optimization design is shown to reduce the passage vortex loss as well as the mixing loss due to the cooling air injection.     

遥感卫星扰振对TDICCD相机图像影响的仿真与分析

随着传输型遥感卫星结构的扩大化及灵活性的增强,对图像品质产生影响的扰振越来越受到重视。当遥感卫星在轨进行成像时,相机的图像品质会由于星上活动部件的运动的影响而下降。文章从调制传递函数（Modulation Transfen Function,MTF）角度出发,对不同工况下太阳翼转动驱动机构（BAPTA）和动量轮对图像品质的影响进行了仿真和评估。同时,针对高分辨率相机成像品质影响,从动力学仿真方面对星体扰振的幅值和频率进行了有限元分析,确定了扰振源的频率和幅值。最后,根据仿真分析结果,提出了星上扰振控制方案建议。     

CASC Imposing Space Missions in 2012

2012 was an impressive year for China’s space industry. Multiple national space programs proceeded well and as one of world’s well known rockets, the LM launch vehicles conducted 19 missions and sent 28 satellites/ spaceship into their preset orbits in 2012. All these spacecraft had been delivered to the customers for operation. CASC vice president Yuan Jie introduced the CASC space missions of 2012 when interviewed by Aerospace China.     

吊挂系统对波瓣混合排气系统气动热力性能影响

为了明确短舱中吊挂系统的堵塞效应对波瓣混合排气系统气动热力性能的影响,采用数值模拟的方法对包含吊挂的混合排气系统进行了定量研究。研究结果表明,受吊挂系统的影响,在波瓣混合排气系统混合段内,存在着一大尺度的回流区,其作用范围随吊挂长度的增加而增加。在性能参数方面,与未考虑吊挂系统时相比,考虑吊挂之后,虽然混合排气系统出口处热混合效率以及推力系数下降很小,最大降幅仅分别为0.017和0.01,但总压恢复系数却显著下降,最大降幅达到了0.03。此外,随着吊挂系统长度的变化,排气系统出口处的热混合效率、总压恢复系数以及推力系数变化幅度小于0.01,变化很小。     

A theoretical model of semi-elliptic surface crack growth

A theoretical model of semi-elliptic surface crack growth based on the low cycle strain damage accumulation near the crack tip along the cracking direction and the Newman–Raju formula is developed. The crack is regarded as a sharp notch with a small curvature radius and the process zone is assumed to be the size of cyclic plastic zone. The modified Hutchinson, Rice and Rosengren(HRR) formulations are used in the presented study. Assuming that the shape of surface crack front is controlled by two critical points: the deepest point and the surface point.The theoretical model is applied to semi-elliptic surface cracked Al 7075-T6 alloy plate under cyclic loading, and five different initial crack shapes are discussed in present study. Good agreement between experimental and theoretical results is obtained.     

Accuracy enhancement of the spherical actuator with a two-level geometric calibration method

This paper presents a two-level geometric calibration method for the permanent magnet （PM） spherical actuator to improve its motion control accuracy. The proposed actuator is com- posed of a stator with circumferential coils and a rotor with multiple PM poles. Due to the assembly and fabrication errors, the real geometric parameters of the actuator will deviate from their design values. Hence, the identification of such errors is critical for the motion control tasks. A two-level geometric calibration approach is proposed to identify such errors. In the first level, the calibration model is formulated based on the differential form of the kinematic equation, which is to identify the geometric errors in the spherical joint. In the second level, the calibration model is formulated based on the differential form of torque formula, which is to calibrate the geometric parameters of the magnetization axes of PM poles and coils axes. To demonstrate the robustness and availability of the calibration algorithm, simulations are conducted. The results have shown that the proposed two-level calibration method can effectively compensate the geometric parameter errors and improve the positioning accuracy of the spherical actuator.     

Flutter analysis of an airfoil with nonlinear damping using equivalent linearization

The equivalent linearization method （ELM） is modified to investigate the nonlinear flut- ter system of an airfoil with a cubic damping. After obtaining the linearization quantity of the cubic nonlinearity by the ELM, an equivalent system can be deduced and then investigated by linear flut- ter analysis methods. Different from the routine procedures of the ELM, the frequency rather than the amplitude of limit cycle oscillation （LCO） is chosen as an active increment to produce bifurca- tion charts. Numerical examples show that this modification makes the ELM much more efficient. Meanwhile, the LCOs obtained by the ELM are in good agreement with numerical solutions. The nonlinear damping can delay the occurrence of secondary bifurcation. On the other hand, it has marginal influence on bifurcation characteristics or LCOs.     

Investigations into sensing characteristics of circular thin-plate electrostatic sensors for gas path monitoring

Circular thin-plate electrostatic sensors are promising in gas path monitoring due to their advantages of non-intrusiveness and easy installation. The spatial sensitivity and filtering effect are two important performance parameters. In this paper, an analytically mathematical model of induced charge on a circular thin-plate electrode is first derived. Then the spatial sensitivity and filtering effect of the circular electrostatic sensor are investigated by numerical calculations. Finally,experimental studies are performed to testify the theoretical results. Both theoretical and experimental results demonstrate that circular thin-plate electrostatic sensors act as a low-pass filter in the spatial frequency domain, and both the spatial filtering effect and the temporal frequency response characteristics depend strongly on the spatial position and velocity of the charged particle. These conclusions can provide guidelines for the optimal design of circular thin-plate electrostatic sensors.     

Grinding performance evaluation of porous composite-bonded CBN wheels for Inconel 718

For high-efficiency grinding of difficult-to-cut materials such as titanium and nickel alloys, a high porosity is expected and also a sufficient mechanical strength to satisfy the function.However, the porosity increase is a disadvantage to the mechanical strength. As a promising pore forming agent, alumina bubbles are firstly induced into the abrasive layer to fabricate porous cubic boron nitride（CBN） wheels. When the wheel porosity reaches 45%, the bending strength is still high up to 50 MPa with modified orderly pore distribution. A porous CBN wheel was fabricated with a total porosity around 30%. The grinding performance of the porous composite-bonded CBN wheel was evaluated in terms of specific force, specific grinding energy, and grinding temperature, which were better than those of the vitrified one under the same grinding conditions. Compared to the vitrified CBN wheel, clear straight cutting grooves and less chip adhesion are observed on the ground surface and there is also no extensive loading on the wheel surface after grinding.