大型瓜瓣形铝合金件拉延成形有限元模拟分析

对大型瓜瓣形铝合金件的拉深所需拉延筋力进行了理论计算,利用商用软件ETA/DYNAFORM对其拉延过程进行了数值模拟,分析了拉延成形中不同压料面形状、压延筋尺寸及布置对零件成形质量的影响,总结了典型口部曲边零件模具设计中压料面和压延筋的设计思路。     

磁场辅助激光熔覆铝基金属玻璃覆层

为提高铝合金的表面性能,采用磁场辅助激光熔覆的方法在5083铝合金表面制备了Al-Ni-Y-Co-La五元金属玻璃熔覆层,并对其进行组织成分及性能分析。实验结果表明：熔覆层主要由非晶相、α-Al相以及Al₄NiY等金属间化合物组成,旋转磁场的搅拌作用使熔覆层非晶相含量由10.2%提高到30.7%,且能够有效抑制多道搭接和多层堆积过程中重熔区晶粒的生长,细化了熔覆层晶粒组织,降低了残余应力,提高了显微硬度及韧性,使其平均显微硬度从278 HV_0.1提高至335 HV_0.1,且波动较小,平均抗拉强度为303 MPa,为基体拉伸件的110.2%,平均伸长率为6.79%,为基体的33.1%。     

Design of an innovative multi-stage forming process for a complex aeronautical thin-walled part with very small radii

In this paper, an aeronautical thin-walled part with a complex geometry which has several sharp bends and curvatures in different directions was investigated. This kind of part is difficult to be manufactured only in one stage. Therefore, an innovative multi-stage active hydroforming process assisted by the rigid forming method was designed. In addition, an optimized blank geometry is obtained. In fact, the main focused point of this paper is to propose a new small radius rounded corner forming technique and analyze the mechanism. Two kinds of forming modes of changing a big rounded corner into a small one, which are related to different tangential positions of the die in the process of calibration, are analyzed theoretically. Meanwhile, the stress and strain states of the deformation region are compared. The relationships between the minimum relative radii of rounded corners I and II in the first stage and the hydraulic pressure are calculated by the bending theory. Finally, the influences of the tensile-bulging effect and the interface condition of the double-layer sheet on the forming quality of the specimen are investigated. The achieved results can make a foundation for utilizing the proposed method in forming of thin-walled parts with very small radii.     

A new weighted mean temperature model in China

The Global Positioning System (GPS) has been applied in meteorology to monitor the change of Precipitable Water Vapor (PWV) in atmosphere, transformed from Zenith Wet Delay (ZWD). A key factor in converting the ZWD into the PWV is the weighted mean temperature ($T_m$), which has a direct impact on the accuracy of the transformation. A number of Bevis-type models, like $T_m-T_s$ and $T_m-T_s\text{,}{P}_s$ type models, have been developed by statistics approaches, and are not able to clearly depict the relationship between $T_m$ and the surface temperature, $T_s$. A new model for $T_m$, called weighted mean temperature norm model (abbreviated as norm model), is derived as a function of $T_s$, the lapse rate of temperature, δ, the tropopause height, $h_{\mathit{trop}}$, and the radiosonde station height, $h_s$. It is found that $T_m$ is better related to $T_s$ through an intermediate temperature. The small effects of lapse rate can be ignored and the tropopause height be obtained from an empirical model. Then the norm model is reduced to a simplified form, which causes fewer loss of accuracy and needs two inputs, $T_s$ and $h_s$. In site-specific fittings, the norm model performs much better, with RMS values reduced averagely by 0.45 K and the Mean of Absolute Differences (MAD) values by 0.2 K. The norm model is also found more appropriate than the linear models to fit $T_m$ in a large area, not only with the RMS value reduced from 4.3 K to 3.80 K, correlation coefficient $R^2$ increased from 0.84 to 0.88, and MAD decreased from 3.24 K to 2.90 K, but also with the distribution of simplified model values to be more reasonable. The RMS and MAD values of the differences between reference and computed PWVs are reduced by on average 16.3% and 14.27%, respectively, when using the new norm models instead of the linear model.     

基于自由胀形的弯曲管材变形行为

随着制造业轻量化的发展趋势,复杂弯曲异形充液成形管件的应用日益广泛。为了更好地研究弯曲异形复杂管件在充液成形过程中的变形规律,进行可靠的工艺设计。本文通过结合薄膜理论和塑性变形理论对弯曲管件在自由胀形状态下的应力应变进行了理论解析,并通过有限元(FE)分析对理论计算模型进行了验证。FE分析结果与理论模型基本吻合。同时分析了管材在绕弯过程的硬化行为,并探索了在不同的弯曲硬化状态下弯曲管材在自由胀形过程下的破裂位置的规律,并且用实验进行了验证,实验结果与FE分析结果吻合。     

水流场PIV测试系统示踪粒子特性研究

粒子图像测速技术(PIV)是一种新的流场测量技术,通过对流场中的示踪粒子进行多次曝光成像,获得具有相关性的示踪粒子图像,利用软件对粒子图像进行处理后可得到被测流场的信息.水流场PIV测量利用合适的示踪粒子运动来表征流场状况,示踪粒子的特性对PIV最终测量结果影响很大.讨论了密度、直径、表面反射率等示踪粒子特性对系统实验测量的影响,并特别针对水流场斜入射离轴PIV测试,选择合适的特性参数设计研制了一种简单实用的水流场示踪粒子.通过在直径为100~200μm的聚苯乙烯微球上利用化学方法进行表面镀银,使示踪粒子具有高的光散射特性,实验结果表明这种微粒非常适合于水流场示踪.     

基于群论的空间可展开结构自由度分析

为了开发构型新颖、生命力强、便于运输和储藏的空间可展开结构，使其满足所处环境的时间、空间等苛刻条件，适应特殊任务的实际需求，亟需开展空间可展开结构的自由度及折展性能分析。由于现有可展结构多具有一定的对称性，基于群论方法，从对称学角度解析结构可动的本质，提出判别对称体系可动性的充分条件。根据几何约束性质，运用矩阵理论和变分原理，推导了可展结构中典型构成单元的位移协调矩阵。利用对称子空间，推导了机构位移模态、自应力模态的对称表示，并以闭合环形可展开结构为研究对象，开展了结构自由度分析。研究工作有助于新型空间可展开结构的研发与设计，为可展结构及其衍生结构的进一步研究与应用提供了理论基础。     

和差通道相位差对差模跟踪接收机的影响分析

在数据中继卫星系统中,中低轨航天器常采用差模跟踪技术,完成对数据中继卫星的捕获跟踪,建立高速数据中继传输链路。文章根据某任务跟踪接收机实际设计参数,用Matlab／Simulink软件对和差通道相位差对跟踪性能的影响进行了仿真分析。     

大型客机前起落架气动噪声源三维阵列识别技术研究

起落架噪声作为现代大型飞机机体噪声在起降阶段的主要贡献成分,其噪声机理较为复杂,涉及到钝体湍流涡脱落噪声、腔体部件空腔噪声以及起落架舱腔体与支柱柱体之间的非线性耦合噪声。由于起落架中存在复杂的三维流场以及声波的反射和绕射会产生噪声,而二维麦克风阵列在垂向的分辨率较差,无法获得声源完整且准确的三维空间分布信息,因此采用三维麦克风阵列技术对起落架噪声进行研究。使用3D Beamforming算法(波束成形算法)和3D CLEAN-SC算法(空间相干的洁净算法)结合同步测量和非同步测量的方式实现了对模拟信号和实际测量数据所得频谱中特定的离散声进行声源识别定位,并在北航D5低速风洞进行开口段气动噪声实验,以1/2缩比的LAGOON起落架为研究对象,在过顶和流向方向布置两组平面阵列,构成三维阵列进行同步和非同步的噪声测量,确定了起落架中主要噪声源的位置,对认知噪声机理提供了新的借鉴和思考。     

航天大功率电动伺服系统功率驱动设计及验证技术

针对运载火箭30 kW以上功率等级电动伺服控制驱动器的研制要求，设计了一种强环境适应的大功率绝缘栅双极型晶体管(IGBT)功率驱动模组。通过对火箭固体助推发动机工作环境分析，设计了基于光耦驱动器件的功率驱动与保护电路;为有效提升功率驱动模组在高压大电流工作时的可靠性，采用降低功率主回路杂散电感与IGBT有源钳位闭环控制相结合的方法，有效抑制IGBT在大电流关断时的电压尖峰;通过对动力电进行滤波处理，有效解决高压高频信号通过线缆传输时对控制驱动器内、外部的电磁干扰问题;通过IGBT功率驱动电路的单双脉冲测试及连续功率测试，有效验证IGBT功率驱动模组的高压驱动能力，为大功率电动伺服系统的可靠性提供技术支撑。