Nonlinear Dynamics Behaviors of a Rotor Roller Bearing System with Radial Clearances and Waviness Considered

A rotor system supported by roller beatings displays very complicated nonlinear behaviors due to nonlinear Hertzian contact forces, radial clearances and bearing waviness. This paper presents nonlinear bearing forces of a roller bearing under four-dimensional loads and establishes 4-DOF dynamics equations of a rotor roller bearing system. The methods of Newmark-β and of Newton-Laphson are used to solve the nonlinear equations. The dynamics behaviors of a rigid rotor system are studied through the bifurcation, the Poincar è maps, the spectrum diagrams and the axis orbit of responses of the system. The results show that the system is liable to undergo instability caused by the quasi-periodic bifurcation, the periodic-doubling bifurcation and chaos routes as the rotational speed increases. Clearances, outer race waviness, inner race waviness, roller waviness, damping, radial forces and unbalanced forces-all these bring a significant influence to bear on the system stability. As the clearance increases, the dynamics behaviors become complicated with the number and the scale of instable regions becoming larger. The vibration frequencies induced by the roller bearing waviness and the orders of the waviness might cause severe vibrations. The system is able to eliminate non-periodic vibration by reasonable choice and optimization of the parameters.     

G105钻杆摩擦焊接头的断裂韧度和组织性能

G105钻杆的工具接头和管体采用摩擦方式进行焊接,对摩擦焊接头进行了适当热处理.对钻杆工具接头、管体、焊合区三点弯曲试样的断裂韧度进行了测试,分析了弯曲试样的微观组织和断裂形貌以及接头焊合区韧性损伤的原因.     

基于动力学仿真技术的TC4整体叶轮铣削参数优化

针对某航空发动机TC4整体叶轮在数控加工过程中存在颤振、加工效率低及因加工变形而导致局部超差等问题,提出了相应的铣削参数优化解决方案。在进行切削力系数辨识试验获取TC4材料的切削力系数及锤击试验获取加工系统动力学特性参数的基础上,通过综合使用自行开发的铣削加工动力学仿真软件SimuCut和国外的CutPro软件进行动力学仿真与优化,获得了优化的切削参数。使用优化的切削参数进行加工,有效地消除了颤振和因加工变形引起的局部超差,提高了加工效率。     

SDM标模大迎角动态特性试验研究

介绍了CARDC高速所进行的SDM模型大迎角的动导数和大迎角大振幅动态试验情况与试验结果.SDM标模的试验结果表明:试验结果与国外文献数据具有较好的一致性.试验结果随马赫数和迎角的变化表现出明显的非线性,而减缩频率的影响并不显著.天平与测试系统的重复性精度较高.在试验条件下,减缩频率、振幅、平均迎角及来流肘数均对模型的动态气动特性有影响,其影响量值的大小与具体的试验条件有关.在迎角约为15°～75°范围内,试验曲线存在着迟滞环.     

含裂纹金属薄板的断裂韧度与剩余强度研究

为了探究影响含裂纹铝合金薄板材料断裂韧度、剩余强度的几何因素以及韧性材料的断裂机理,对典型航空铝合金2524-T3薄板,采用不同宽度、不同初始裂纹长度的中心裂纹板试样进行试验,测定材料的K-R阻力曲线,确定平面应力断裂韧度Kc和表观断裂韧度Kapp.试验结果表明:对于薄板结构,K-R阻力曲线与板宽相关;试件宽度、初始裂纹长度对断裂韧度和表观断裂韧度的确定都有影响,且板宽度的影响较大.基于上述结论,推荐两种可同时反映韧性材料断裂中的净截面屈服效应和韧性撕裂过程的剩余强度预测方法.     

直升机起飞性能试飞方法研究

当直升机可用功率不足以维持地效外悬停时,直升机可以利用地面效应增速至一定前飞速度完成起飞。研究了地面效应和前飞速度对直升机剩余功率的影响,阐述了利用剩余功率进行有地效起飞的原理。介绍了3种有地效起飞方式,并使用水平加速—定速爬升法进行了起飞性能飞行试验,得到了水平越障距离随爬升速度的变化曲线,对飞行试验结果进行了分析,得到了有益的结论。     

直升机运输效能试飞技术研究

对直升机运输效能进行了理论分析,给出了直升机各项运输效能指标的计算方法。利用试验机进行了直升机运输效能试飞,最后给出了直升机各项运输效能指标的飞行试验结果。对于后续的直升机运输效能试飞和直升机运输效能评估等工作具有重要的参考价值。     

Practical compensation for nonlinear dynamic thrust measurement system

The real dynamic thrust measurement system usually tends to be nonlinear due to the complex characteristics of the rig, pipes connection, etc. For a real dynamic measuring system,the nonlinearity must be eliminated by some adequate methods. In this paper, a nonlinear model of dynamic thrust measurement system is established by using radial basis function neural network(RBF-NN), where a novel multi-step force generator is designed to stimulate the nonlinearity of the system, and a practical compensation method for the measurement system using left inverse model is proposed. Left inverse model can be considered as a perfect dynamic compensation of the dynamic thrust measurement system, and in practice, it can be approximated by RBF-NN based on least mean square(LMS) algorithms. Different weights are set for producing the multi-step force, which is the ideal input signal of the nonlinear dynamic thrust measurement system. The validity of the compensation method depends on the engine’s performance and the tolerance error0.5%, which is commonly demanded in engineering. Results from simulations and experiments show that the practical compensation using left inverse model based on RBF-NN in dynamic thrust measuring system can yield high tracking accuracy than the conventional methods.     

Specific grinding energy and surface roughness of nanoparticle jet minimum quantity lubrication in grinding

Nanoparticles with the anti-wear and friction reducing features were applied as cooling lubricant in the grinding fluid. Dry grinding, flood grinding, minimal quantity of lubrication（MQL）, and nanoparticle jet MQL were used in the grinding experiments. The specific grinding energy of dry grinding, flood grinding and MQL were 84, 29.8, 45.5 J/mm³, respectively. The specific grinding energy significantly decreased to 32.7 J/mm³ in nanoparticle MQL. Compared with dry grinding, the surface roughness values of flood grinding, MQL, and nanoparticle jet MQL were significantly reduced with the surface topography profile values reduced by 11%, 2.5%, and 10%,respectively, and the ten point height of microcosmic unflatness values reduced by 1.5%, 0.5%,and 1.3%, respectively. These results verified the satisfactory lubrication effects of nanoparticle MQL. MoS₂, carbon nanotube（CNT）, and ZrO₂ nanoparticles were also added in the grinding fluid of nanoparticle jet MQL to analyze their grinding surface lubrication effects. The specific grinding energy of MoS₂ nanoparticle was only 32.7 J/mm³, which was 8.22% and 10.39% lower than those of the other two nanoparticles. Moreover, the surface roughness of workpiece was also smaller with MoS₂ nanoparticle, which indicated its remarkable lubrication effects. Furthermore,the role of MoS₂ particles in the grinding surface lubrication at different nanoparticle volume concentrations was analyzed. MoS₂ volume concentrations of 1%, 2%, and 3% were used.Experimental results revealed that the specific grinding energy and the workpiece surface roughness initially increased and then decreased as MoS₂ nanoparticle volume concentration increased.Satisfactory grinding surface lubrication effects were obtained with 2% MoS₂ nanoparticle volume concentration.     

考虑输入饱和与姿态角速度受限的航天器姿态抗退绕控制

 针对航天器姿态控制过程中同时存在输入饱和与姿态角速度受限的问题,提出了一种新型的姿态控制设计方法。该方法在保证系统渐近稳定的前提下,能够显式地给出输入力矩和姿态角速度的最大幅值,并通过引入一个时变锐度参数来增强系统对外部干扰的抑制能力;在此基础上,进一步考虑了由于四元数的冗余性所导致的退绕问题,设计了一组新的姿态偏差函数和偏差向量,使得控制器在满足上述约束的同时还具有抗退绕的优点。仿真结果表明,所提算法能够同时满足输入饱和与姿态角速度受限的约束,并且在较大外部干扰的情况下表现出了很强的鲁棒性,同时成功地规避了退绕现象。该算法为存在多重约束的航天器姿态控制问题提供了一个新的思路和解决方案,具有很好的实际应用价值。