一次装夹全部完工--综合加工的技术引领者WFL

在航空航天工业中,经常要用高强度材料小批量制造复杂的高精度零件.而与小批量形成对比的是,这类加工所涉及的工艺方案以及所需的设备及工序一样多种多样,而这正是WFL带来的MILLTURN复合车铣一次性加工理念的切入点.这种理念的重要特征便是将大量的操作整合到一次装夹中,实现航空航天零件的小批量整体加工及高效生产.     

X-38, CRV and CRV Evolution Program Overview and European Role

The X-38 Project forms part of the “X” prototype vehicle family developed by the United States. Its development was initiated by NASA to prepare the Crew Return Vehicle (CRV). The European participation in the X-38 Program has been significantly extended since the start of the X-38 cooperation in 1997 and is realized by ESA's “Applied Reentry Technology Program” and the German/DLR “Technologies for Future Space Transportation Systems” (TETRA) Project. European contributions to the X-38 Vehicle 201, (V-201) can be found in all technical key areas. The orbital flight and reentry with the X-38 V-201 will conclude the X-38 project in 2002.The CRV will be used from about mid-2005 as ’ambulance‘, ’lifeboat‘ or as alternate return vehicle for the crew of the International Space Station. Recognizing the very productive and mutually beneficial cooperation established on X-38, NASA and ESA have decided to continue this cooperation into the development of the operational CRV. The Phase C/D will be completed shortly after the Critical Design Review, scheduled for August 2002. The CRV production phase will start in October 2002 and will cover production of four CRV vehicles, ending in 2006.Based on the objective to identify a further evolution potential of the CRV towards a Crew Cargo Transfer Vehicle (CCTV), NASA has implemented upgrade studies in the CRV Phase C/D.     

涡轮级轮缘封严内非定常流场的准三维LDV测量

研究涡轮级封严内流动和主流的相互作用、相互影响,进一步认识盘腔内燃气入侵等非定常现象,急需流场实验数据验证。针对轮缘封严内空间狭窄、光路安排困难等问题,本文发展了一种用于测量涡轮级轮缘封严内非定常流场的准三维LDV技术,即测量分两步,首先在机匣上安置二维测速系统用符合方式测出径向、切向速度及湍流度,再在轮毂内安置一维探头重复测量,从两次测量数据中计算出轴向速度;该技术借助锁相采样等技术能测出不同动静叶相对位置情况下封严及盘腔内的周期性非定常流场细节,本文给出了部分典型的动态流场测量结果。      

Hybrid system-a promising way solving future energy problems

With the increasing demand for electricity,an efficiency improvement and thereby reduced CO2 emissions of the power plants are expected in order to reach the goals set in the Kyoto protocol.In comparison to conventional systems,the hybrid-systems with the use of synergetic effects offer the possibility to provide a substantial contribution to spare our natural resources and protect our environment.Combined Cycle Power Plants belongs innately hybrid system in the centralized energy market.They can provide large amounts of power and have a quick start-up time.The MGT/FC hybrid system is quite promising in the decentralized energy market.It is widely used in stand-alone applications.Furthermore,the combination of fossil and renewable power plant technologies contains a large synergy potential to increase the efficiency of processes for power plants.New materials,innovative cooling technology,new combustion concepts and optimized production methods are needed to make the potential of these new technologies accessible for a quantum leap in the efficiency.For this it needs considerable research work and good coordinated research projects between the state,industry,research laboratories and universities.      

Measurement of night sky brightness in southern Australia

Night sky brightness is a major source of noise both for Cherenkov telescopes as well as for wide-angle Cherenkov detectors. Therefore, it is important to know the level of night sky brightness at potential sites for future experiments.     

A European probe to comet Halley

A European probe to comet Halley is proposed. The probe's model payload consists of 8 scientific instruments, viz. neutral, ion and dust impact mass spectrometers, magnetometer, medium energy ion and electron analyzer, camera, dust impact detectors and plasma wave experiment. Fly-by of the comet Halley nucleus will take place on November 28th, 1985, at about 500 km miss distance. The main spacecraft serves as relay link to transmit the observed data to Earth. As probe, a modified ISEE 2 design is proposed. Because of the cometary dust hazard expected in the coma a heavy dust shield (27 kg) is required, consisting of a thin front sheet and a 3 layer rear sheet. The probe is spin-stabilized (12 rpm), has no active attitude and orbit control capability and uses battery power only to provide about 1000 Wh for a measuring phase. A despun antenna transmits up to 20 kbit/s, in X-band. The total probe mass is estimated at 250 kg. The 3 model development programme should start in mid 1981 with Phase B.     

A different method to update monthly median hmF2 values

The height, h_mF2, and the electron density, N_mF2, of the F2 peak are key model parameters to characterize the actual state of the ionosphere. These parameters, or alternatively the propagation factor, M3000F2, and the critical frequency, f_oF2, of the F2 peak, which are related to h_mF2 and N_mF2, are used to anchor the electron density vertical profile computed with different models such as the International Reference Ionosphere ( Bilitza, 2002), as well as for radio propagation forecast purposes. Long time series of these parameters only exist in an inhomogeneous distribution of points over the surface of Earth, where dedicated instruments (typically ionosondes) have been working for many years. A commonly used procedure for representing median values of the aforementioned parameters all over the globe is the one recommended by the ITU-R ( ITU-R, 1997). This procedure, known as the Jones and Gallet mapping technique, was based on ionosondes measurements gathered from 1954 to 1958 by a global network of around 150 ionospheric stations (  and ). Even though several decades have passed since the development of that innovative work, only few efforts have been dedicated to establish a new mapping technique for computing h_mF2 and N_mF2 median values at global scale or to improve the old method using the increased observational database. Therefore, in this work three different procedures to describe the daily and global behavior of the height of the F2 peak are presented. All of them represent a different and simplified method to estimate h_mF2 and are based on different mathematical expressions. The advantages and disadvantages of these three techniques are analyzed, leading to the conclusion that the recommended procedure to represent h_mF2 is best characterized by a Spherical Harmonics expansion of degree and order equal to 15, since the differences between the h_mF2 values obtained with the Jones and Gallet technique and those obtained using the abovementioned procedure are of only 1%.     

Investigation of the steam-cooled blade in a steam turbine cascade

With the increasing demand for electricity,an efficiency improvement and thereby reduced CO2 emissions of the coal-fired plants are expected in order to reach the goals set in the Kyoto protocol.It can be achieved by a rise of the process parameters.Currently,live steam pressures and temperatures up to 300 bars and 923 K are planned as the next step.Closed circuit steam cooling of blades and vanes in modern steam turbines is a promising technology in order to establish elevated live steam temperatures in future steam turbine cycles.In this paper,a steam-cooled test vane in a cascade with external hot steam flow is analyzed numerically with the in-house code CHTflow.A parametric analysis aiming to improve the cooling effectiveness is carried out by varying the cooling mass flow ratio.The results from two investigated cases show that the steam cooling technique has a good application potential in the steam turbine.The internal part of the vane is cooled homogeneously in both cases.With the increased cooling mass flow rate,there is a significant improvement of cooling efficiency at the leading edge.The results show that the increased cooling mass flow ratio can enhance the cooling effectiveness at the leading edge.With respect to trailing edge,there is no observable improvement of cooling effectiveness with the increased cooling mass flow.This implies that due to the limited dimension at the trailing edge,the thermal stress cannot be decreased by increasing the cooling mass flow rate.Therefore,impingement-cooling configuration at the trailing edge might be a solution to overcome the critical thermal stress there.It is also observed that the performance of the cooling effective differs on pressure side and suction side.It implicates that the equilibrium of the cooling effectiveness on two sides are influenced by a coupled relationship between cooling mass flow ratio and hole geometry.In future work,optimizing the hole geometry and cooling steam supply conditions might be the solutions for an equivalent cooling effectiveness along whole profile.