An equivalent ground thermal test method for single-phase fluid loop space radiator

Thermal vacuum test is widely used for the ground validation of spacecraft thermal control system. However, the conduction and convection can be simulated in normal ground pressure environment completely. By the employment of pumped fluid loops’ thermal control technology on spacecraft, conduction and convection become the main heat transfer behavior between radiator and inside cabin. As long as the heat transfer behavior between radiator and outer space can be equivalently simulated in normal pressure, the thermal vacuum test can be substituted by the normal ground pressure thermal test. In this paper, an equivalent normal pressure thermal test method for the spacecraft single-phase fluid loop radiator is proposed. The heat radiation between radiator and outer space has been equivalently simulated by combination of a group of refrigerators and thermal electrical cooler(TEC) array. By adjusting the heat rejection of each device, the relationship between heat flux and surface temperature of the radiator can be maintained. To verify this method,a validating system has been built up and the experiments have been carried out. The results indicate that the proposed equivalent ground thermal test method can simulate the heat rejection performance of radiator correctly and the temperature error between in-orbit theory value and experiment result of the radiator is less than 0.5 C, except for the equipment startup period. This provides a potential method for the thermal test of space systems especially for extra-large spacecraft which employs single-phase fluid loop radiator as thermal control approach.     

热套转子力学模型研究

本文提出了描述热套盘鼓转子的力学模型,该力学模型刻划了热套连接处的力学性状。本文导出了热套段模型的传递矩阵表达式。为考察这一力学模型的正确性,对若干热套转子进行了理论计算和实验的对比研究。两者结果的一致性证实了力学模型的有效性。     

航天器管路数字化制造技术与实践

文章介绍了航天器管路实现全过程数字化制造的解决方案,对管路坐标转换及数据提取、数控弯管及回弹补偿的仿真、装配仿真和管路快速检测等关键技术进行了分析,并提出了具体的解决方案。结合航天器管路研制需求,将管路数字化制造技术应用于实践,实现了管路生产不再依赖安装现场取样,航天器管路生产与总装分离,管路以产品化形式交付。     

液体火箭上面级发动机用超低比转数泵研究

为了研制出液体火箭上面级发动机用高性能超低比转数离心泵,采用变曲率复合离心轮、加大流量法等设计措施,设计了比转数分别为24和33的两种高速小流量高扬程离心泵,并应用Fluent流体计算软件对其内流场进行了分析计算。所设计的泵已参加了相关试验,试验结果表明泵性能稳定,扬程曲线无“驼峰”,功率无过载,达到了设计目的。     

液氧/煤油发动机燃料节流阀试验技术

在长征系列发动机主泵试验系统现有的基础上经局部改造而建造了燃料节流阀试验系统。利用长征系列发动机主泵作为动力源,提高其转速,解决了燃料节流阀试验要求的高扬程、高背压等技术难题。设计改进了控制高压供气系统。在高入口压力下对节流阀的性能进行了成功试验。动态特性参数的测得为燃料节流阀工作特性的深入研究提供了有效依据。     

高性能混凝土的外加剂优化研究(英文)

运用不同减水剂和早强剂配制高性能混凝土(High performance concrete,HPC),测定其工作性、标准养护强度和蒸汽养护强度,研究了HPC的外加剂选用原则。结果表明,掺加聚缩酸系高效减水剂有利于HPC获得高工作性和高强度。硫酸钠早强剂将导致工作性不好,强度降低。对于蒸汽养护的HPC制品,应该优先采用硫酸钠含量低的萘系高效减水剂。因此,HPC外加剂的选择应该考虑养护条件的差异。     

基于有限元仿真的航空整体结构件变形校正

针对航空整体结构件变形复杂、校正效果难以定量预测的工程问题,基于有限元仿真技术,综合研究加工变形—校正过程,对航空整体结构件的变形校正有限元建模、校正过程数值模拟、校正参数确定、校正载荷施加形式及校正残余应力等关键技术进行了研究,并运用上述技术对某航空铝合金材料整体结构件进行了变形校正有限元数值模拟.结果表明,综合研究加工变形—校正过程,提取变形有限元模型作为初始校正模型,进行有限元加载—卸载分析,可很好地模拟校正过程,并获得实际需要的校正参数.      

M46J高模量碳纤维预浸QY8911纤维束性能研究

以航空发动机应用为背景，研究了M46J／QY8911缠绕复合材料的预浸纱制备方法及性能，根据M46J特性，对现有的GB3326中纤维束力学性能测试试样的加强方式进行了改进，制作了M46J浸渍QY8911树脂的纤维束试样并测试其力学性能，同时与M46J浸渍环氧树脂的纤维束的力学性能进行比较，研究表明，不同树脂特性，不同固化工艺以及制造中所施加的张力都会影响到纤维束的纤维利用率。     

Military avionics optical fiber data buses with active-couplerconfigurations

Military avionics optical fiber data buses of high reliability are discussed. Because Light Emitting Diodes (LED's) have better temperature performance and require less complex driver circuits than laser diodes, the former is normally chosen as an optical source in the severe aircraft environment at present. In this case, optical power budget becomes a critical factor which can significantly limit the number of terminals in a data bus. To effectively solve this problem while maintaining a high reliability, we present several configurations of all-active couplers and hybrid passive/active couplers for avionics optical fiber data buses using PIN photodiodes and LED's. The system design is also described, which incorporates a modulation scheme called partial trilevel Manchester II bi-phase coding     

采用SMA驱动的小型空间磁悬浮飞轮锁紧机构

磁悬浮飞轮锁紧机构在卫星发射时锁紧飞轮,减小其振动和冲击载荷;在发射后解锁,保证飞轮正常工作.目前已有的以火工品或步进电机驱动的锁紧机构具有冲击大、体积较大、不可重复使用等缺点.提出了一种采用形状记忆合金(SMA, Shape Memory Alloy)驱动的空间磁悬浮飞轮锁紧机构的设计方案,并在Liang本构模型的基础上发展了机构驱动单元的设计方法.之后,完成了锁紧机构的样机研制和调试,并开展了地面的性能测试、振动试验和高温环境试验.研究结果表明:SMA锁紧机构安装体积小,在星载28 V电压下能在6 s内完全锁紧,在1 s内完全解锁,并能够通过振动和环境实验.SMA驱动的磁悬浮飞轮锁紧机构具有锁紧力大、同步性好、可重复使用、低冲击、无污染等优势,有很大的工程应用潜力.