整体壳段典型特征高效模块化编程技术

整体壳段为航天产品核心零部件,具有结构复杂、尺寸精度高、材料去除率大、工艺过程复杂、加工周期长等特点。在壳段数控加工过程中,存在编程难度大、重复工作量大、效率低及编程质量与编程人员能力水平密切相关等问题。为了适应高效、高可靠性的任务需求,依托成熟商用CAM软件,通过对整体壳段典型特征的分析,基于UG NX软件平台研究并开发了典型特征自动化编程模块,有效提高了加工程序的质量稳定性,并极大降低了工艺人员的编程操作量,提高了工艺设计效率。     

跨声速风洞斜孔壁非线性流动试验

为分析跨声速风洞斜孔壁近壁区域的流动特性,评估气流偏角-压力系数的非线性关联,在0.6 m跨超声速风洞中开展了基于七孔探针的流动特性测量试验。通过气流偏角和压力系数分布分析了斜孔壁流动的差阻特性,以及马赫数、模型升力对斜孔壁流动的影响,最后基于试验结果发展了计算斜孔壁特性参数的微分法,并与经验方法结果进行对比。结果表明,斜孔壁流动呈现出明显的差阻性和非线性,在负压差范围内,近壁流动仍以出流为主;高亚声速时,空风洞模型区孔壁流动特性趋于实壁;安装模型后,随着升力的增大,升力面对应的孔壁区域流动向入流发展,孔壁流动特性趋于开口边界。     

面向空中目标威胁评估的多传感器管理方法

为了降低在空中目标威胁评估任务中由于威胁评估结果的不准确性和传感器辐射所带来的潜在损失,提出了一种基于风险的多传感器管理方法。首先,基于部分可观马尔可夫决策过程建立了传感器管理模型;然后,给出了基于信息状态的威胁评估风险和传感器辐射风险的预测方法以量化潜在损失;接着,为获得更优的作战收益,以多步风险预测值为决策依据,以两种风险的加权和最小为优化目标建立了长期目标函数;最后,在求解目标函数时,将传感器管理问题转化为决策树搜索,设计了一种基于分支定界的标准代价搜索算法以快速获得高质量的管理方案。仿真实验表明,所提算法能够在搜索到高质量解的同时大幅减少计算时间和内存消耗;所提方法能够对风险进行准确预测,且相比于经典的传感器管理方法,所提方法具有更好的风险控制效果。     

Sensitivity analysis for probabilistic anti-resonance design of aeronautical hydraulic pipelines

In an uncertainty scheme, reliability and global sensitivity analysis is studied in this work, to provide helpful information for probabilistic anti-resonance design of vibration systems.Discussions show that the resonance failure problem can be viewed as a series system, in which input uncertainties are modeled by random variables. In order to quantitatively measure the contributions of input variables to the system reliability, a global sensitivity index is proposed, the properties of which are also discussed. Then the proposed index is tested with an aeronautical hydraulic pipeline system, which is under the excitation of pump vibration and at a risk of resonance failure. Sensitivity results under different failure criteria and variation coefficients are obtained and studied, from which significant and insignificant input variables can be identified.The proposed method provides a relatively new insight for anti-resonance design of engineering structures.     

Assessment on critical technologies for conceptual design of blended-wing-body civil aircraft

Civil aviation faces great challenges because of its robust projected future growth and potential adverse environmental effects. The classical Tube-And-Wing(TAW) configuration following the Cayley's design principles has been optimized to the architecture's limit, which can hardly satisfy the further requirements on green aviation. By past decades' investigations the BlendedWing-Body(BWB) concept has emerged as a potential solution, which can simultaneously fulfill metrics of noise, emission and fuel burn. The purpose of the present work is to analyze the developments of critical technologies for BWB conceptual design from a historical perspective of technology progress. It was found that the high aerodynamic efficiency of BWB aircraft can be well scaled by the mean aerodynamic chord and wetted aspect ratio, and should be realized with the trade-offs among stability and control and low-speed performance. The structure concepts of non-cylinder pressurized cabin are of high risks on weight prediction and weight penalty. A static stability criterion is recommended and further clear and adequate criteria are required by the evaluations of flying and handling qualities. The difficulties of propulsion and airframe integration are analyzed. The energy to revenue work ratios of well-developed BWB configurations are compared,which are 31.5% and 40% better than that of TAW, using state-of-art engine technology and future engine technology, respectively. Finally, further study aspects are advocated.     

Geometric error analysis of an over-constrained parallel tracking mechanism using the screw theory

This paper deals with geometric error modeling and sensitivity analysis of an overconstrained parallel tracking mechanism. The main contribution is the consideration of overconstrained features that are usually ignored in previous research. The reciprocal property between a motion and a force is applied to tackle this problem in the framework of the screw theory. First of all, a nominal kinematic model of the parallel tracking mechanism is formulated. On this basis, the actual twist of the moving platform is computed through the superposition of the joint twist and geometric errors. The actuation and constrained wrenches of each limb are applied to exclude the joint displacement. After eliminating repeated errors brought by the multiplication of wrenches, a geometric error model of the parallel tracking mechanism is built. Furthermore,two sensitivity indices are defined to select essential geometric errors for future kinematic calibration. Finally, the geometric error model with minimum geometric errors is verified by simulation with SolidWorks software. Two typical poses of the parallel tracking mechanism are selected, and the differences between simulation and calculation results are very small. The results confirm the correctness and accuracy of the geometric error modeling method for over-constrained parallel mechanisms.     

A shortcut to marking 3D target curves on curved surface via a galvanometric laser scanner

Marking arbitrary three-dimensional(3D) target curves on given objects with curved surface is required in many industrial fields, such as fabric prepreg placement in composite material part fabrication, product assembly, surface painting for decoration, etc. A shortcut to the solution of this intractable problem is proposed by utilizing a galvanometric laser scanner(GLS) with the aid of a camera. Without using the existing tedious GLS calibration procedures,the proposed method directly establishes a mapping between the 3D coordinates of the laser spots on the object surface and the control voltages of the scanner. A single-hidden layer feedforward neural network(SLFN) is employed to model the mapping. By projecting a dense grid of laser spots on the object to be marked and simultaneously taking only one image, the SLFN model is trained in minutes via a linear solving mechanism. Experiments demonstrate that the trained SLFN model has a good generalization performance for marking 3D target curves. The 3D laser marking errors on experimental objects are less than 0.5 mm. The proposed method is especially suitable for on-site use and can be conveniently extended to multiple GLSs for marking large complex objects.     

Exploration and implementation of commonality valuation method in commercial aircraft family design

Commercial aircraft family design can reduce development costs, shorten development cycles, and expand the market coverage of aircraft. Commercial aircraft family development has become one of the most important features of modern aircraft design. This paper explores the effects of commonality on different aircraft models in a commercial aircraft family. The existing product commonality indexes are summarized and their limitations in the application to aircraft design are discussed. Then a new component commonality index is proposed based on the component decomposition structure. A model for calculating the aircraft program value is established,which considers development costs, manufacturing costs, sale price, operation costs and residual costs. The effects of aircraft commonality on time and economic costs of both development and manufacturing, and on sale price, are analyzed and quantified. The commonality evaluation strategy is obtained, which features comprehensive consideration of the aircraft program value and time costs. The break-even analysis of aircraft is proceeded on the basis of costs and price data. By using a real option method, the strategy considers the uncertainty of the aircraft program and the flexibility of the manufacturer. This strategy proves to be rational and applicable to aircraft design based on the calculation of three examples and the analysis of parameter sensitivity.     

Availability modeling for periodically inspection system with different lifetime and repair-time distribution

Availability is a main feature of design and operation of all engineering system. Recently,availability evaluation of periodical inspection systems with different structures is at the center of attention due to the wide application in engineering. In this paper, an analytical and probabilistic availability model for periodical inspection system is proposed by a new recursively algorithm,which can achieve limiting average availability and instantaneous availability of periodical inspection system under arbitrary lifetime and repair-time distributions. Then three application examples are presented, the systems lifetime and repair-time are respectively fellow exponential/exponential,Weibull/normal and Weibull/lognormal distribution. Finally, a Weibull/lognormal system is studied to analyze the dynamic relationship between inspection period and availability. The results indicate that the proposed approach can provide the technology support for improving system availability and determining reasonable inspection period.     

双拦截弹拦截单目标边界型微分对策制导律研究

针对战术弹道导弹、高超声速巡航导弹和无人飞行器等新型具有高机动性能的防空目标,为提高成功拦截的概率,采用多枚拦截弹进行拦截。应用微分对策理论,将双拦截弹拦截单目标的末段制导问题建模为“二对一追踪-逃逸”对策模型。考虑最大加速度约束,研究了两枚拦截弹的拦截空间分解和对策空间分布,并通过仿真研究了制导律性能。结果表明：采用两枚拦截弹拦截时,脱靶量对目标机动方向的转变时间具有很好的鲁棒性。