激光功率与底面状态对选区激光熔化球化的影响

为研究激光功率与底面状态对选区激光熔化熔池流动的影响,基于离散单元法建立了选区激光熔化铺粉模型,采用粒径分布与实验相符的马氏体时效钢粉末分别铺展到平坦底面和增材底面上,将计算获得的粉末分布导入到基于有限体积法建立的选区激光熔化熔池计算流体力学模型中,研究激光功率和基板底面粗糙度对熔池流动和熔道表面形貌的影响。采用激光单道扫描实验验证铺粉模型和选区激光熔化模型。结果表明：随着激光功率的降低,单位长度的球化数量增加;由于增材底面使熔池润湿性变差,同时又对熔池流动行为产生扰动,使得增材粗糙底面上熔道的球化数量增加。选区激光熔化铺粉模拟及激光单道扫描模拟结果与实验结果吻合较好。本研究可为选区激光熔化工艺中工艺参数的选择提供理论指导。     

弹用“X”,型倒置二元进气道方案与常规正置方案的气动性能对比

为提高来流马赫数范围为2~4的“X”型进气系统大攻角下的稳定裕度,设计并研究了一种倒置二元进气道设计方案,并将其与正置方案进行了比较。结果表明:来流马赫数为2.3~3.5,攻角范围为0°~6°时,倒置布局设计方案总体性能较优,未出现明显激波/附面层干扰问题,能够满足设计要求。在采用相同的进气道设计方案时,倒置布局其迎风与背风进气道结尾激波位置及总体性能参数差异更小;0°攻角时倒置布局临界总压恢复系数与正置布局相当,4°攻角时倒置布局比正置布局高2%~3%,8°攻角时普遍高19%以上,且来流马赫数越高提升幅度越明显,8°攻角下倒置布局总流量系数较正置布局高6%左右。研究还发现,当来流马赫数较低时倒置布局总阻力低于正置布局, 4°攻角时低1.7%;而来流马赫数较高时倒置布局总阻力高于正置布局,4°攻角时高2.0%。      

基于遗传-支持向量机的对置活塞二冲程柴油机气口高度优化

以某对置活塞二冲程柴油机为研究对象,基于一维仿真模型,利用遗传-支持向量机的方法,以油耗为优化目标,进行不同转速工况下进排气口高度组合的自动化寻优。结果表明:在1200r/min下,优化的进、排气口无量纲化高度组合为［0.075,0.105］,所得最小油耗为220.32g/(kW·h);对置活塞二冲程柴油机的气口最优高度应随着转速的提高逐渐增大;且在高转速(大于1600r/min)下,排气口最优高度增加趋势更加明显。      

四相横向磁通永磁电机的三电平滞环电流控制

以新型四相横向磁通永磁电机为研究对象,利用MATLAB/Simulink软件平台以及Simpower System工具箱,对闭环控制系统进行了研究。在传统双闭环调速控制基础上,为滞环电流控制环引入零电平,将滞环分为上滞环和下滞环。综合考虑开关频率与电流THD确定合适的滞环环宽,并根据偏差电流值与滞环环宽比较值得到逆变器控制信号。通过仿真得到各种工况下的电机运行数据,说明该控制方法能够对四相横向磁通永磁电机进行有效控制。     

变频电动机耦合电容分析与计算研究

脉宽调制(PWM)变频驱动器在提高交流传动系统效率的同时,产生的高次谐波导致共模电流显著增加。其中电动机定子绕组与定子铁心之间的耦合电容是共模电流的主要通路。准确计算定子绕组与定子铁心之间的耦合电容对于预测共模电流具有重要意义。由于电机绕组内部导线排列不规则,准确进行解析计算较为困难,将其简化为集中导体后,会导致计算精度变差。在绕组全散线模型的基础上,提出了一种简化散线建模方法,能在计算精度不变的情况下,有效地减小模型的复杂度。通过对比解析计算、全散线模型、简化散线模型和测量值,验证了该方法的有效性。     

基于二阶滑模算法的永磁电机直接转矩控制

针对传统直接转矩控制(DTC)方法低速控制精度差、转矩脉动大、开关频率不稳定等问题,提出了一种基于二阶滑模控制的永磁电机DTC方法。该控制方法基于二阶滑模控制原理,将传统磁链控制器与转矩控制器以滑模控制器替代,对空间电压进行矢量调制,提高了开关频率的稳定性,获得了良好的动态稳定性,改善了电机输出性能。仿真与试验结果表明,该控制方法能够有效减小电流脉动与转矩脉动,同时提高了控制系统的抗干扰能力,实现了电机的快速动态响应,具有较强的鲁棒性能。     

Hypervelocity impact induced shock acoustic emission waves for quantitative damage evaluation using in situ miniaturized piezoelectric sensor network

Manmade debris and natural meteoroids, travelling in the Low Earth Orbit at a speed of several kilometers per second, pose a severe safety concern to the spacecraft in service through the HyperVelocity Impact(HVI). To address this issue, an investigation of shock Acoustic Emission(AE) waves induced by HVI to a downscaled two-layer Whipple shielding structure is performed,to realize a quantitative damage evaluation. Firstly a hybrid numerical model integrating smoothparticle hydrodynamics and finite element is built to obtain the wave response. The projectiles, with various impact velocities and directions, are modelled to impact the shielding structure with different thicknesses. Then experimental validation is carried out with built-in miniaturized piezoelectric sensors to in situ sense the HVI-induced AE waves. A quantitative agreement is obtained between numerical and experimental results, demonstrating the correctness of the hybrid model and facilitating the explanation of obtained AE signals in experiment. Based on the understanding of HVI-induced wave components, assessment of the damage severity, i.e., whether the outer shielding layer is perforated or not, is performed using the energy ratio between the regions of ‘‘high frequency" and ‘‘low frequency" in the acquired AE signals. Lastly, the direct-arrival fundamentalsymmetric wave mode is isolated from each sensing signal to be input into an enhanced delay-andsum algorithm, which visualizes HVI spots accurately and instantaneously with different sensor network configuration. All these works demonstrate the potential of quantitative, in situ, and real time HVI monitoring using miniaturized piezoelectric sensor network.     

Behavior and functional modeling methods of doubly salient electromagnetic generators for aircraft electrical power system applications

The Doubly Salient Electromagnetic Generator(DSEG) is a promising candidate in aircraft generator application due to the simplicity, robustness and reliability. However, the field windings and the armature windings are strongly coupled, which makes the inductance characteristics non-linear and too complex to model. The complex model with low precision also leads to difficulties in modeling and analysis of the entire aircraft Electrical Power System(EPS). A behavior level modeling method based on modified inductance Support Vector Machine(SVM) is proposed. The Finite Element Analysis(FEA) inductance data are modified based on the experiment results to improve the precision. A functional level modeling method based on input–output characteristics SVM is also proposed. The two modeling methods are applied to a 9 kW DSEG prototype. The steady state and transient process precision of the proposed methods are proved by comparing with the experiment results. Meanwhile, the modeling time consumption, the application time consumption and the calculation resource demand are compared. The DSEG behavior and functional modeling methods provide precious results with high efficiency, which accelerates theoretical analysis and expands the application foreground of the DSEG in the aircraft EPS.     

Six sigma robust design optimization for thermal protection system of hypersonic vehicles based on successive response surface method

Lightweight design is important for the Thermal Protection System(TPS) of hypersonic vehicles in that it protects the inner structure from severe heating environment. However, due to the existence of uncertainties in material properties and geometry, it is imperative to incorporate uncertainty analysis into the design optimization to obtain reliable results. In this paper, a six sigma robust design optimization based on Successive Response Surface Method(SRSM) is established for the TPS to improve the reliability and robustness with considering the uncertainties. The uncertain parameters related to material properties and thicknesses of insulation layers are considered and characterized by random variables following normal distributions. By employing SRSM, the values of objective function and constraints are approximated by the response surfaces to reduce computational cost. The optimization is an iterative process with response surfaces updating to find the true optimal solution. The optimization of the nose cone of hypersonic vehicle cabin is provided as an example to illustrate the feasibility and effectiveness of the proposed method.     

超燃冲压发动机燃烧模态转换直连式实验研究

为获得燃烧模态转换过程对超燃冲压发动机工作特性的影响,在直连式实验台上,通过液态煤油流量的线性变化,开展了飞行马赫数4.5条件下燃烧室不同工作模态的转换实验。通过对特征位置和参数的监测,实现了燃烧模态的实时判别,获得了燃烧模态转换过程对发动机性能的影响规律。实验结果表明,在燃烧模态转换过程中滞环现象明显,燃烧室压力和发动机推力性能存在突变。在燃油流量以相同的速率增加和减小过程中发生模态转换时刻的燃油当量比存在差异,分别为0.55和0.488,两个转换点燃烧室比推相差8.05%。在滞环区间内,对于同一当量比,会存在两个不同燃烧模态,对应不同的发动机推力性能。