Grinding temperature and energy ratio coefficient in MQL grinding of high-temperature nickel-base alloy by using different vegetable oils as base oil

Vegetable oil can be used as a base oil in minimal quantity of lubrication(MQL). This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force,and a clip-type thermocouple was used to determine grinding temperature. The grinding force, grinding temperature, and energy ratio coefficient of MQL grinding were compared among the seven vegetable oil types. Results revealed that(1) castor oil-based MQL grinding yields the lowest grinding force but exhibits the highest grinding temperature and energy ratio coefficient;(2) palm oil-based MQL grinding generates the second lowest grinding force but shows the lowest grinding temperature and energy ratio coefficient;(3) MQL grinding based on the five other vegetable oils produces similar grinding forces, grinding temperatures, and energy ratio coefficients, with values ranging between those of castor oil and palm oil;(4) viscosity significantly influences grinding force and grinding temperature to a greater extent than fatty acid varieties and contents in vegetable oils;(5) although more viscous vegetable oil exhibits greater lubrication and significantly lower grinding force than less viscous vegetable oil, high viscosity reduces the heat exchange capability of vegetable oil and thus yields a high grinding temperature;(6) saturated fatty acid is a more efficient lubricant than unsaturated fatty acid; and(7) a short carbon chain transfers heat more effectively than a long carbon chain. Palm oil is the optimum base oil of MQL grinding, and this base oil yields 26.98 N tangential grinding force,87.10 N normal grinding force, 119.6 °C grinding temperature, and 42.7% energy ratio coefficient.     

阵风载荷减缓系统故障分析

阵风引起的额外载荷会引起飞机结构疲劳,降低结构使用寿命。采用非定常气动力有理函数拟合方法建立时域状态空间下的动力学系统,设计了阵风载荷减缓系统。研究了阵风载荷减缓系统3种典型故障模式(副翼偏转饱和、舵机卡死、副翼偏转延时)的力学建模方法,并对机翼在阵风减缓系统故障模式下的阵风响应进行分析。仿真结果表明,3种故障模式均不利于阵风载荷减缓系统对阵风载荷的减缓,对于一些特定情况,故障模式下的阵风载荷减缓系统不仅不能减缓阵风载荷,还会带来由副翼偏转不当引起的额外负载。     

直升机风险科目“斜坡起降”驾驶要领探讨

直升机在执行“紧急救援”和“抗震救灾”等特殊任务过程中往往不得已要进行风险科目“斜坡起降”。在这种情况下，操作上稍有不慎就会酿成重大事故，有的新机型在进行“斜坡起降”这一科目试验时甚至请国外飞行员来完成这项工作。文章就直升机“仰坡起降”、“顺坡起降”、“左横坡起降”和“右横坡起降”的操作要领作几点阐述，供飞行试验工程技术人员和飞行人员参考。     

通讯入外测弹道S型变化分析与改进

就新一代"远望号"测量船(以下简称新船)在某次任务中,测控联调时发生的通讯入弹道速度曲线异常问题,模拟了西安卫星测控中心(以下简称西安中心)送给各测站的弹道数据,发现在把测站送给西安中心的瞬时站址数据由测量系转换至地心固连系时,复合演算出的速度值发生了S型变化,分析该现象是由于瞬时站址缺失角速度导致,最后提出了如何完善瞬时站址的结构和弹道转换的算法,并且验证了改进结果的正确性。     

组合机床多轴箱计算机辅助设计系统

介绍利用ＡｏｔｏＣＡＤ二次开发工具ＯｂｊｅｃｔＡＲＸ３．０开发的组合机床多轴箱ＣＡＤ。阐述依据模块化原理设计系统的各个组成模块，以及由于采用ＶｉｓｕａｌＣ＋＋６．０可视化编程语言及微软ＭＦＣ基本类库，使程序界面的交互性比以往设计显著提高。     

某型号机襟翼机构摩擦磨损可靠性分析与计算(英文)

本文应用空间机构的建模方法建立了某型号机襟翼机构运动的数学模型。当给出输入参数时，可通过此数学模型求出襟翼机构的理论输出参数。输入参数相同时，通过引入摩擦磨损量至数学模型可获得襟翼机构的实际输出参数，并在此基础上求得襟翼机构的摩擦磨损可靠性。     

铁基金刚石节块的热处理及其耐磨性能研究

首次提出了在烧结型金刚石工具的制造中引入热处理的新工艺，并系统地研究了淬火温度、淬火时间及回火温度等热处理工艺参数对热压烧结型铁基金刚石圆盘锯节块及其胎体材料机械性能的影响，同时对经热处理的铁基金刚石圆盘锯节块在石材旺苍红上进行磨损试验研究。试验结果表明，热压烧结型铁基金刚石圆盘锯节块胎体热处理的最佳工艺参数为：淬火温度为７６０～７９０℃、淬火时间为３．５ｍｉｎ、回火温度为２４５～３１５℃；经热处理后铁基金刚石圆盘锯胎体及节块的强度、硬度等机械性能有显著的提高，热处理也能明显改善铁基金刚石圆盘锯节块的耐磨性能。这说明将热处理工艺用于烧结型金刚石工具的制造中是切实可行的。     

运动单站干涉仪相位差直接定位方法

针对传统干涉仪测向定位在低信噪比(SNR)下性能降低、多频段系统复杂等缺点,本文直接利用运动单站干涉仪模糊相位差(PD)实现对地面静止辐射源定位.为解决该定位问题,结合干涉仪相位差的几何特性,提出了一种多角度距离参数化高斯和滤波(MB-RP-GMF)定位解算方法,利用相位差误差检测获得多个初始方位角,通过距离参数化得到一组滤波初始值,采用扩展卡尔曼滤波(EKF)进行定位计算.仿真结果表明,该定位方法在低信噪比下优于仅测向(BO)定位,且仅采用一组干涉仪便可对多个频段辐射源进行定位.     

Robust adaptive fault-tolerant control of a tandem coaxial ducted fan aircraft with actuator saturation

This paper is concerned with the robust adaptive fault-tolerant control of a tandem coaxial ducted fan aircraft under system uncertainty, mismatched disturbance, and actuator saturation. For the proposed aircraft, comprehensive controllability analysis is performed to evaluate the controllability of each state as well as the margin to reject mismatched disturbance without any knowledge of the controller. Mismatched disturbance attenuation is ensured through a structured H-infinity controller tuned by a non-smooth optimization algorithm. Embedded with the H-infinity controller, an adaptive control law is proposed in order to mitigate matched system uncertainty and actuator fault. Input saturation is also considered by the modified reference model. Numerical simulation of the novel ducted fan aircraft is provided to illustrate the effectiveness of the proposed method. The simulation results reveal that the proposed adaptive controller achieves better transient response and more robust performance than classic Model Reference Adaptive Control (MRAC) method, even with serious actuator saturation.