Experimental investigation on impingement-effusion film-cooling behaviors in curve section

A new series of test pieces with different geometrical configuration and geometry dimensions are designed to experimentally investigate on impingement-effusion cooling behavior in curve effusion wall of combustion chamber. The test results show that the discharge coefficient increased with the increasing blowing ratio. The effusion hole–hole spacing has an effect on the discharge coefficient and the discharge coefficient commonly decreased with the increment of effusion hole–hole spacing. The blowing ratio greatly effects cooling behavior. The bigger blowing ratio is favorable for improving cooling characters. At the curved effusion wall, to begin with, cooling effectiveness increased slowly and kept a steady value in subsequence. But, for the rear end of curved effusion wall, it decreased slowly. With decreasing of effusion hole angle and effusion hole–hole spacing, cooling effectiveness is enhanced. Meanwhile, blowing ratio, effusion angle and effusion hole–hole spacing take an evident effect on the discharge coefficient.     

压接电缆制作工艺研究

对复合材料压接型电连接器电缆的制作过程、工艺方法进行了研究，解决了压接电缆制作过程中的关键技术，对压接电缆的制作工艺和质量保证措施进行了探讨。     

航空制造业对刀具的新要求

目前国内在切削刀具的全寿命监控和管理方面刚刚处于起步阶段,在未来一定时期内,自行设计、制造和使用好高效切削工具,促进我国早日实现从制造大国向创造大国的飞跃,无论对于中国的切削工具制造业还是航空制造业,都是必须面对和尽快解决的问题。     

Effect of nickel introduced by electroplating on pyrocarbon deposition of carbon-fiber preforms

In order to improve the deposition rate and microstructure of pyrocarbon, nickel was introduced by electroplating on carbon fibers and used as a catalyst during the deposition of pyrocarbon at 1000 C using methane as a precursor gas. The distribution of nickel catalyst and the microstructure of pyrocarbon were characterized by scanning electron microscopy（SEM）, energy dispersive spectroscopy（EDS）, X-ray diffraction（XRD）, and Raman micro-spectrometry. Results show that nano-sized nickel particles could be well distributed on carbon fibers and the pyrocarbon deposited catalytically had a smaller d002 value and a higher graphitization degree compared with that without catalyst. In addition, the deposition rate of pyrocarbon in each hour was measured.The deposition rate of pyrocarbon in the first hour was more than 10 times when carbon cloth substrates were doped with nickel catalysts as compared to the pure carbon cloths. The pyrocarbon gained by rapid deposition may include two parts, which are generation directly on the nickel catalyst and formation with the carbon nanofibers as crystal nucleus.     

Design for aircraft engine multi-objective controllers with switching characteristics

The aircraft engine multi-loop control system is described and the switching control theory is introduced to solve the regulating and protecting control problems in this paper. The aircraft engine multi-loop control system is firstly described and the control problems are formulated. Secondly, the theory of the smooth switching control is devoted and a new extended scheme for the smooth switching of a switched control system is introduced. Then, for the key technologies of aero-engines switching control, a design algorithm is presented which can determine which candidate controller should be put in feedback with the plant to achieve a desired performance and the procedure to design the aircraft engine multi-loop control system is detailed. The switching performance objectives and the switching scheme are given and a family of PID controllers and compensators is designed. The simulation shows that using the switching control design method can not only improve the dynamic performance of the aircraft engine control system and reduce the switching times, but also guarantee the stability in some peculiar occasions.     

A data-driven health indicator extraction method for aircraft air conditioning system health monitoring

Prognostics and Health Management (PHM) has become a very important tool in modern commercial aircraft. Considering limited built-in sensing devices on the legacy aircraft model, one of the challenges for airborne system health monitoring is to find an appropriate health indicator that is highly related to the actual degradation state of the system. This paper proposed a novel health indicator extraction method based on the available sensor parameters for the health monitoring of Air Conditioning System (ACS) of a legacy commercial aircraft model. Firstly, a specific Airplane Condition Monitoring System (ACMS) report for ACS health monitoring is defined. Then a non-parametric modeling technique is adopted to calculate the health indicator based on the raw ACMS report data. The proposed method is validated on a single-aisle commercial aircraft widely used for short and medium-haul routes, using more than 6000 ACMS reports collected from a fleet of aircraft during one year. The case study result shows that the proposed health indicator can effectively characterize the degradation state of the ACS, which can provide valuable information for proactive maintenance plan in advance.     

铝合金高速铣削温度的动态测量

用红外辐射测温技术对铝合金铣削温度进行了间接、近似、直观的测量,获得了高速铣削研究所必需的温度数据,并测出铣床主轴转速为7500r/min左右时切削温度达到最高临界值.     

飞机翼盒梁间肋研制标准化应用研究

介绍了在飞机翼盒梁间肋研制过程中采用标准化流程,通过对零件加工周期、工艺方案、机床选择、快速装夹设计、程编参数设计、测量方案以及质量评审等细节的标准化应用,规范了研制中的操作步骤,最终达到了提高数控加工效率和质量的目标。     

型号研制过程中电子元器件的可靠性控制

电子元器件是飞机综合航电系统及相关功能系统的最基本单元。本文从工程研制的需求角度出发，分析了型号电子元器件控制与管理闭环系统的几个方面，包括优选目录、二次筛选、DPA以及信息管理等工作。     

超光滑表面杂质微粒的识别与统计技术

从理论上分析了微粒重叠对测量结果的影响,通过简化模型,给出了对粒子数测量结果的补偿曲线。并建立了分析图象分辨率、微粒识别率和识别阈值三者关系的模型,给出了在识别阈值不变情况下,图象分辨率与微粒识别率的关系图,从而可以选择优化的图象分辨率和微粒识别阈值。