Role of the inter-pass cooling rate in recrystallization behaviors of Ni-based superalloy during interrupted hot compression

The microstructural evolution of a Ni-based superalloy under interrupted hot compressive deformation with different cooling rates in the inter-pass stage is investigated. It is found that metadynamic recrystallization(MDRX) in the inter-pass stage is more sensitive to the accumulated strain than the deformation temperature which is above the recrystallization temperature. The variations of both the grain distribution and the texture intensity caused by MDRX during the interpass stage result in variations of the yield stress(YS) and the work hardening(WH) rate in each stage. Results also show that the MDRX process in the inter-pass stage has a considerable influence on the final microstructure of three-pass compression. The final grain distribution is more uniform,and the compression texture gradually transforms into recrystallization texture with an increasing degree of MDRX. In order to predict the MDRX fraction in the inter-pass cooling stage, a modified kinetic equation is established, which can reasonably predict the MDRX behavior under multi-pass compression with different conditions in the inter-pass stage. Meanwhile, the influence of the interpass cooling stage on the mechanism of dynamic recrystallization(DRX) is studied. It is universally acknowledged that the discontinuous dynamic recrystallization(DDRX) process is the major deformation mechanism for the Ni-based superalloy. However, the continuous dynamic recrystallization(CDRX) process is promoted in the compression stage with a decrease of the cooling rate in each inter-pass stage.     

Joints of continuous carbon fiber reinforced lithium aluminosilicate glass ceramics matrix composites to Ti60 alloy brazed using Ti-Zr-Ni-Cu active alloy

Continuous carbon fiber reinforced lithium aluminosilicate glass ceramics matrix composites(C_f/LAS composites) are joined to Ti60 alloy vacuum brazed using Ti-Zr-Ni-Cu brazing alloy. The effects of the brazing temperature on the interfacial microstructure and mechanical properties of brazed joints are investigated in details. The interfacial microstructure varies apparently with an increase of the brazing temperature. The thicknesses of the banded Ti solid solution(Ti(s, s)) and the reactive layer between Cf/LAS composites and the interlayer grow gradually. The mechanical properties of brazed joints increase firstly and then decrease with an increasing temperature. In addition, a joint that is brazed at 980 °C for 10 min shows the highest shear strength of$38.13 MPa. At the same time, the fracture paths of brazed joints also change as the temperature increases. When the brazing temperature is 950 °C, the fracture position is in the TiC + ZrC +Ti_2O + ZrSi_2+ Ti_5Si_3 layer on the composite side. When the brazing temperature is 980 °C, the fracture position is on the side of the braze seam(Ti, Zr)2(Ni, Cu), Ti_2O + ZrSi_2+ Ti_5Si_3 layer,and carbon fiber in the composite material. When the brazing temperature is 990 °C, the fracture position is in the Ti_2O + ZrSi_2+ Ti_5Si_3 layer on the composite side and the carbon fiber in the composite material.     

先进战斗机全动V尾抖振动强度设计与验证

大迎角（AoA）机动飞行能力是先进战斗机的标志性指标之一,中国先进战斗机采用V型垂尾布局的气动设计方案,可充分实现其良好的大迎角机动可控飞行。飞机在大迎角机动飞行时,前机身分离流所产生的高强度脱体涡破裂后产生的非定常扰流将不可避免地打在V型垂尾翼面上,导致V尾结构发生严重的抖振,这不仅会影响飞机的飞行品质等性能,还会导致V尾结构的疲劳损伤,大幅增加飞机的使用维护成本。本文详细阐述了其研发设计过程中攻克的以下关键技术：全动V尾抖振风洞试验"刚/弹"组合模型的设计技术与风洞试验方法,抖振风洞试验的动态测试结果向飞机尺度进行相似转换的原理;基于RANS/LES混合算法进行V尾结构抖振响应的CFD/CSD耦合计算方法;基于正加速度反馈（PAF）的V尾抖振响应压电控制技术;V尾抖振动态疲劳载荷谱的编谱方法与试验实施方案。本文为解决中国先进战斗机、无人机V尾结构抗抖振动强度设计与验证建立了一套较完备理论分析技术、设计准则和试验方法。     

火箭喷管推力偏心高精度计算软件

利用火箭喷管从亚声速、跨声速到超声速的非对称流动数学模型建立了计算喷管推力偏心的理论模型，并采用高精度有限体积TVD格式求解数值方程，可以对火箭发动机喷管的推力偏心特性进行评估与设计，并集成为Nvc软件。该软件完成了从喷管网格生成、数值计算到推力偏心分析全过程，界面友好，使用方便，大大提高了设计效率，通过大量的计算与试验结果的比较，计算结果可以满足工需要，减少试验次数，节约成本，具有广泛的用途。     

故障诊断专家系统中诊断决策方法的研究

 被诊断系统的复杂性造成故障诊断过程效率低,耗费时间长。采用多属性决策方法可以将测试代价因素引入到对复杂系统故障诊断的决策中,以提高诊断的效率。根据故障诊断的实际情况,确定了对属性权值的约束条件,提出了一种求取MADM 权值的方法,解决了故障诊断决策中属性权值选取困难的问题。通过仿真证明和普通的方法相比,专家系统采用MADM 方法,故障诊断时间减少了1/ 5 。     

压气机和涡轮转子三维温度场计算研究

为了对压气机盘和涡轮盘低循环疲劳寿命分析提供温度场数据,采用ANSYS计算软件的热分析模块对某型航空发动机高压压气机转子瞬态温度场和低压涡轮转子三维稳态温度场进行计算研究。重点分析旋转盘腔、旋转轴系、封严篦齿、榫头装配间隙等部位的换热规律;计算结果与相关文献进行对比,验证转子温度场计算方法的可行性。计算结果表明：从慢车到最大状态过程中,高压压气机盘最大径向温差先增加后减小直至稳定,中心孔附近较厚区域温度梯度最大;低压涡轮盘中下部沿轴向盘面温差很小,整个轮盘高温区域集中在轮盘盘缘。     

混凝土检测中基于数字滤波的传感器补偿方法

在超声探测中,为了获得信号最大响应幅度,通常都选用传感器的谐振频率作为探测频率.然而,这样会给探测信号带来较严重的振铃效应,影响反射信号的识别与提取,从而降低探测分辨力.本文提出了一种基于数字滤波方法,有效地对不理想的超声传感器频响特征进行了补偿.首先基于系统辨识算法建立了发射和接收传感器的离散传递函数模型,然后通过一个数字补偿滤波器建立补偿模型,用于抑制传感器的振铃效应.对这种方法的实际效果进行了实验验证,通过水浸测试获得传感器的标定数据,并基于这些数据建立补偿模型.实验结果表明混凝土底面反射信号能够从原混叠信号中被清晰地识别.     

OLEOPHOBIC AND HYDROPHOBIC FEATURE EXPERIMENTS OF FLUORINATED HIGH DENSITY POLYETHYLENE

The surface performances of directly fluorinated high density polyethylene （HDPE） are studied with Fourier transform infrared （FT-IR） spectra, scanning electron microscopy （SEM） and contact angle （CA） system. The SEM images show that there is a three-layer structure called the reaction, virgin and boundary layer structure. The depth of fluorinated layer is 5.75 ~m with 1 h fluorination time and 7.86 b~m with 2 h. The depths are 5.46 /~m and 5.07 /~m when fluorine density is 2G and 1~/0, respectively. CA indicates that the HDPE surface property becomes more hydrophobic with the increasing water contact angle from 78.5~ to 104.5~. Oleophobic and hydrophobic features of HDPE are identified by comparison of mass change experiments. It is shown that the in- crement rate of fluorinated HDPE is much lower than that of un-fluorinated HDPE filled in neither distilled water nor jet fuel.     

轻质点阵主动冷却壁板热流固耦合响应分析

提出一类以点阵材料为夹芯的新型轻质主动冷却壁板,研究了Ma=6条件下的该壁板的流固耦合传热性能及热结构响应性能,并从热防护、热强度和轻量化等几个方面与槽道式主动冷却结构进行了综合比较。采用三维流固耦合共轭传热数值计算方法,考虑了几种典型的点阵夹层结构与冷却液动态换热过程的相互影响,分析中考虑了碳氢燃料与合金材料热物理性质随温度的变化以及湍流换热,求解获得了流体与结构的三维瞬态温度场,并通过顺序耦合求解获得了结构的应力场。计算结果表明,在相同的热环境下,高孔隙率的轻质点阵夹层结构的流固界面换热性能远高于槽道式主动冷却结构,因此结构的最高温度也较低,同时应力集中问题也有所缓解。通过对不同构型的点阵夹层结构的比较发现,胞元构型对其传热性能和结构应力应变有显著的影响。     

基于AMEsim的运载火箭保险阀系统性能可靠性分析

在论述分析保险阀性能可靠性重要性的基础上,运用商业仿真软件AMEsim建立了运载火箭保险阀的仿真模型。根据此仿真模型,提出了保险阀的性能可靠性分析模型,并运用响应面法计算了保险阀的性能系统可靠性指标,最后分析了随机变量均值的相对变化对性能可靠性指标的影响。