Online condition diagnosis for a two-stage gearbox machinery of an aerospace utilization system using an ensemble multi-fault features indexing approach

China manned space station is designed to operate for over ten years. Long-term and sustainable research on space science and technology will be conducted during its operation. The application payloads must meet the ‘‘long life and high reliability" mission requirement. Gearbox machinery is one of the essential devices in an aerospace utilization system, failure of which may lead to downtime loss even during some disastrous catastrophes. A fault diagnosis of gearbox has attracted attentions for its significance in preventing catastrophic accidents and guaranteeing sufficient maintenance. A novel fault diagnosis method based on the Ensemble Multi-Fault Features Indexing(EMFFI) approach is proposed for the condition monitoring of gearboxes. Different from traditional methods of signal analysis in the one-dimensional space, this study employs a supervised learning method to determine the faults of a gearbox in a two-dimensional space using the classification model established by training the features extracted automatically from diagnostic vibration signals captured. The proposed method mainly includes the following steps. First, the vibration signals are transformed into a bi-spectrum contour map utilizing bi-spectrum technology,which provides a basis for the following image-based feature extraction. Then, Speeded-Up Robustness Feature(SURF) is applied to automatically extract the image feature points of the bi-spectrum contour map using a multi-fault features indexing theory, and the feature dimension is reduced by Linear Discriminant Analysis(LDA). Finally, Random Forest(RF) is introduced to identify the fault types of the gearbox. The test results verify that the proposed method based on the multi-fault features indexing approach achieves the target of high diagnostic accuracy and can serve as a highly effective technique to discover faults in a gearbox machinery such as a two-stage one.     

Prediction of cutting forces in flank milling of parts with non-developable ruled surfaces

Predicting the cutting forces required for five-axis flank milling is a challenging task due to the difficulties involved in determining the Undeformed Chip Thickness(UCT) and CutterWorkpiece Engagement(CWE). To solve these problems, this paper presents a new mechanistic cutting force model based on the geometrical analysis of a flank milling process. In the model,the part feature and corresponding cutting location data are taken as input information. The UCT considering cutter runout is calculated according to the instantaneous feed rate of the element cutting edges. A solid-discrete-based method is used to precisely and efficiently identify the CWE between the end mill and the surface being machined. Then, after calibrating the specific force coef-ficients, the mechanistic milling force can be obtained. During the validation process, two practical operations, three-axis flank milling of a vertical surface and five-axis flank milling of a nondevelopable ruled surface, are conducted. Comparisons between predicted and measured cutting forces demonstrate the reliability of the proposed cutting force model.     

吸力面不同吹风比切向冷气喷射对跨声速涡轮叶栅气动性能的影响

为进一步探究跨声速涡轮中吸力面切向冷气喷射对叶栅气动性能及气膜冷却效果的影响,以跨声速涡轮叶栅作为研究对象,采用数值模拟方法,通过在叶片吸力面不同位置开设切向冷气喷射槽,进行不同吹风比下的冷气喷射,对跨声速气冷涡轮叶栅的总体性能以及流场细节进行了详细研究。研究结果表明,吸力面切向冷气喷射有利于减小跨声速涡轮叶栅激波损失,叶栅最大马赫数可减小0.104;切向冷气喷射槽位于尾缘内伸激波反射点上游,且吹风比处于0.75～1.00内时,叶栅能量损失最小;吹风比的增大有利于减小甚至消除冷气槽内分离泡,并能够减小唇部激波强度。     

HTPB复合底排药损伤本构模型研究

为研究HTPB复合底排药(Composite Base Bleed Grain,CBBG)力学性能,进行了室温(28℃)下准静态单轴压缩和拉伸实验。基于对HTPB CBBG有限变形过程的非线性力学响应分析,建立了五元件黏弹-黏塑-损伤本构模型。模型预测结果表明,所建模型能够准确描述HTPB CBBG压缩和拉伸力学性能。获得的损伤演化律表明,达到屈服应变εy后,累积损伤值D和损伤因子f随应变ε近似线性增长,应变率ε?降低4个量级,压应变为-0.62时、拉应变为0.24时的损伤程度分别增加了10.64倍和22.28倍,拉应力引起的材料损伤较压应力严重。结合所建模型编写了用户子程序VUMAT,利用ABAQUS/Explicit模拟了单轴拉伸实验。计算结果表明,应力应变曲线数值解与实验结果吻合良好,验证了VUMAT的正确性。     

光学遥感卫星杂散光扫描测试系统测控设计

文章介绍了一种光学遥感卫星杂散光扫描测试系统,用于发射前整星条件下对光学载荷杂散光抑制能力的模拟、分析及验证测试。根据卫星的杂散光测试特点,对杂散光扫描测试系统进行了安全性、有序性、有效性、准确性、重现性、完整性和通信控制等测控设计,并推导了光束扫描子系统的控制方程。对杂散光扫描系统的控制准确性进行检测,结果表明:光束扫描位置精度优于10 mm,方位角精度优于0.2°,俯仰角精度优于0.1°。     

旋流强度对甲烷/空气预混火焰CIVB回火的影响

为了研究旋流强度对甲烷/空气预混火焰燃烧诱导涡破碎(CIVB)回火的影响,以便深入理解CIVB回火的机理进而抑制回火,采用二维轴对称模型,并使用用户自定义函数(UDF)修改动量守恒方程来模拟旋流,得到了甲烷/空气预混火焰在不同旋流数下的CIVB回火极限,通过负切向涡量和流动不稳定理论分析了回火过程中的涡破碎。结果表明,对于无中心体旋流预混喷嘴中甲烷/空气火焰的CIVB回火,旋流数从0.409增加到0.416,先促进回火后抑制回火;对于同一个喷嘴结构,不同旋流数下发生CIVB回火时流场满足相同的涡破碎条件,即负切向涡量最大值约为5.5×10~4s~(-1),从宏观尺度分析其实质是流动不稳定扰动因子相同。     

平面热应力问题的组合杂交有限元方法

利用组合变分原理可以增强杂交元方法解的稳定性,建立了平面热应力问题的基于区域分解的组合变分原理.与弹性力学问题相比,右端项改变;并且提出组合杂交元来离散新的变分原理、形成刚度矩阵;进而引入能量协调条件,不仅简化了变分原理及其相应的刚度矩阵,而且减少有限元解的误差.数值结果表明,能量协调的4节点组合杂交元数值性能最佳:实现粗网格高精度,对网格畸变不敏感且可以克服闭锁现象.     

相控阵天线试验子阵波束指向性能分析

针对一个基于四位数字移相器的相控阵天线试验子阵,对其进行波束指向性能分析,得到扫描波束的波束宽度、指向误差和增益跌落等参数,计算数据与试验结果基本吻合,该分析方法将可应用于更大规模相控阵天线的性能分析。     

小推力长时间工作固体火箭发动机初步试验研究

为了实现小推力固体火箭发动机的长时间工作,对4种采用复合推进剂端燃药柱的发动机进行设计和试车.工作时间分别达到75、105、145、235 s.试验结果表明,该发动机设计方案合理,采用这种C/C喉衬的复合结构喷管实现长时间工作是完全可行的.其中,75 S发动机的地面比冲为2 217 N·s/kg;145 s发动机的地面比冲为2 236 N·a/kg;235 s发动机的地面比冲为2 147 N·s/kg,性能测试结果基本满足发动机总体指标要求.此外,在试验过程中,还获得了C/C喉衬的烧蚀和绝热层的烧蚀炭化规律,为后续开展长时间工作固体火箭发动机研究提供了重要参考.     

湍流、喷雾模型对氢氧火箭发动机燃烧仿真的影响

基于完善的压力隐式算子分裂(PISO)算法,通过改变κ-ε两方程湍流模型和喷雾模型,对氢氧火箭发动机不稳定燃烧进行数值仿真。比较理论分析和数值仿真的结果得出,在二维情况下,液滴碰撞模型和TAB液滴破碎模型不适于模拟氢氧火箭发动机不稳定燃烧;TVB液滴破碎模型与κ-ε两方程湍流模型的组合情况能够捕捉到燃烧室中的压力振荡,但不能体现出振荡频率;而采用Realizableκ-ε湍流模型不考虑液滴雾化模型时不但能够捕捉燃烧室内压力振荡情况,还能够很好地得出振荡频率的分布情况。