激光功率与底面状态对选区激光熔化球化的影响

为研究激光功率与底面状态对选区激光熔化熔池流动的影响,基于离散单元法建立了选区激光熔化铺粉模型,采用粒径分布与实验相符的马氏体时效钢粉末分别铺展到平坦底面和增材底面上,将计算获得的粉末分布导入到基于有限体积法建立的选区激光熔化熔池计算流体力学模型中,研究激光功率和基板底面粗糙度对熔池流动和熔道表面形貌的影响。采用激光单道扫描实验验证铺粉模型和选区激光熔化模型。结果表明：随着激光功率的降低,单位长度的球化数量增加;由于增材底面使熔池润湿性变差,同时又对熔池流动行为产生扰动,使得增材粗糙底面上熔道的球化数量增加。选区激光熔化铺粉模拟及激光单道扫描模拟结果与实验结果吻合较好。本研究可为选区激光熔化工艺中工艺参数的选择提供理论指导。     

Numerical Analysis of Dry Friction-Induced Vibration of Moving Slider-Elastic Annular Beam System

A disc-pad friction system is modelled as that two moving pads act symmetrically on an annular beam with flexible boundary condition.Simulation procedure is proposed to deal with the moving interactions and calculation is carried out by using the finite difference method,which shows that only the first-order mode vibration of the beam can be induced.Then the partial differential equation of motion of the disk is reduced to a first-order mode vibration system with time-varying stiffness.As the disk speed is decreased below the critical speeds,the relative equilibrium of the pad on the disk loses its stability and stick-slip type limit cycle vibrations are resulted in all directions′movements.Acceleration of the disk motion on the frictional instability is also investigated.The period of stick-slip vibration with large amplitude will be shortened with higher moving deceleration.     

Quantitative Rectangular Notch Detection of Laser-induced Lamb Waves in Aluminium Plates with Wavenumber Analysis

It is difficult to quantitatively detect defects by using the time domain or frequency domain features of Lamb wave signals due to their dispersion and multimodal characteristics.Therefore,it is important to discover an intrinsical parameter of Lamb waves that could be used as a damage sensitive feature.In this paper,quantitative defect detection in aluminium plates is carried out by means of wavenumber analysis approach.The wavenumber of excited Lamb wave mode is a fixed value,given a frequency,a thickness and material properties of the target plate.When Lamb waves propagate to the structural discontinuity,new wavenumber components are created by abrupt wavefield change.The new wavenumber components can be identified in the frequency-wavenumber domain.To estimate spatially dependent wavenumber values,a short-space two-dimensional Fourier transform(FT)method is presented for processing wavefield data of Lamb waves.The results can be used to determine the location,size and depth of rectangular notch.The analysis techniques are demonstrated using simulation examples of an aluminium plate with a rectangular notch.Then,the wavenumber analysis method is applied to simulation data that are obtained through a range of notch depths and widths.The results are analyzed and rules of the technique with regards to estimating notch depth are determined.Based on simulation results,guidelines for using the technique are developed.Finally,experimental wavefield data are obtained in aluminium plates with rectangular notches by a full noncontact transceiving method,i.e.,laser-laser method.Band-pass filtering combined with continuous wavelet transform is used to extract a certain frequency component from the full laser-induced wavefield with wide band.Shortspace two-dimensional FT method is used for further processing full wavefield data at a certain frequency to estimate spatially dependent wavenumber values.The consistency of simulation and experimental results shows the effectiveness of proposed wavenumber method for quantitative rectangular notch detection.     

飞机发动机叶片缺陷的差激励涡流传感器检测

针对某型号飞机发动机涡轮叶片上预制的微裂纹缺陷进行了检测研究.基于涡流检测技术设计并研制了一种尺寸小、灵敏度高的差激励探头,应用有限元分析软件开展了叶片微裂纹缺陷仿真分析.为了实现叶片的自动高效检测,设计并采用数控多自由度扫查台来控制采集过程,实现了对叶片表面裂纹缺陷的快速扫查检测.采集信号经过信号调理电路,A/D转换后输入计算机,完成信号的保存、处理和输出.通过对比实验结果与仿真结果发现,研制的差激励式涡流传感器可以有效地实现对叶片类零件表面微裂纹位置的判定,对涡轮叶片类零件微缺陷早期诊断评估具有一定的现实和借鉴意义.      

组合航天器转动惯量在轨两步辨识标定

在轨辨识转动惯量参数是主动航天器与非合作空间目标构成组合体后实现高精度姿态控制的重要前提,文章提出了一种两步在轨辨识组合航天器转动惯量参数的方法。第一步以航天器本体坐标系滚动轴转动惯量为基准将转动惯量矩阵归一化,得到特殊的转动惯量比矩阵,建立与其相关的姿态动力学模型,提出了基于扩展卡尔曼滤波的在轨辨识算法,基于星上陀螺角速率测量信息在100s左右辨识出所有转动惯量比参数,克服了由于模型简单导致转动惯量信息辨识不完整的缺点;第二步基于第一步辨识得到的转动惯量比参数,采用最小二乘算法辨识得到滚动轴转动惯量值,计算量小,消耗能量少。最后给出仿真算例,辨识精度基本在1|之内,验证了方法的有效性。     

充磁导致的超高速永磁同步电机不平衡磁拉力

转子永磁体充磁角度偏差导致的不平衡磁拉力对微型燃气轮机发电系统用超高速永磁同步电机的安全稳定运行有很大的影响.采用有限元数值分析方法,分别在不考虑转子偏心和考虑转子偏心的情况下,对由充磁角度偏差导致的超高速永磁同步电机不平衡磁拉力进行了计算和分析;将不平衡磁拉力的计算结果作为载荷,获得了超高速永磁同步电机空气轴承-转子系统的固有频率及振动特性.研究结果表明:转子系统在740 Hz附近发生共振,共振幅值随着转子磁芯充磁偏差角度的增大而增大;要保证转子系统安全可靠的工作,需要将磁芯的充磁角度偏差限制在5°以内.     

可见光红外自旋扫描辐射计数据处理方法

原始云图数据缓冲处理方法是ＦＹ－２号静止气象卫星ＣＤＡＳ原始云图处理分系统研制的关键问题直接关系到产生的展宽云图的精度和质量。     

基于专家信息的先验分布融合方法

运用Bayes方法进行复杂系统可靠性分析时 ,先验分布的获取与表示是一个关键问题。文章研究了利用专家信息进行先验分布融合的方法 ,对基于AHP方法和综合因子法的先验分布权重确定方法进行了分析 ;在给出各先验分布权重的基础上 ,对多源先验信息的融合后验分布进行分析     

异型孔空心叶片壁厚检测的试验研究

发动机叶片的结构型式和制造误差，直接影响发动机的性能和使用寿命。运用超声波法和电涡流法，对两种不同材料和形式的试件进行了试验。电涡流法受到探头直径和试件几何尺寸的影响，测量误差大，超声波法由于存在测量盲区，测量厚度的下限受到限制。但测量值与实际值相关，若对探头加以改进，用于异型孔空心叶片壁厚检测是可行的。