Exploration and implementation of commonality valuation method in commercial aircraft family design

Commercial aircraft family design can reduce development costs, shorten development cycles, and expand the market coverage of aircraft. Commercial aircraft family development has become one of the most important features of modern aircraft design. This paper explores the effects of commonality on different aircraft models in a commercial aircraft family. The existing product commonality indexes are summarized and their limitations in the application to aircraft design are discussed. Then a new component commonality index is proposed based on the component decomposition structure. A model for calculating the aircraft program value is established,which considers development costs, manufacturing costs, sale price, operation costs and residual costs. The effects of aircraft commonality on time and economic costs of both development and manufacturing, and on sale price, are analyzed and quantified. The commonality evaluation strategy is obtained, which features comprehensive consideration of the aircraft program value and time costs. The break-even analysis of aircraft is proceeded on the basis of costs and price data. By using a real option method, the strategy considers the uncertainty of the aircraft program and the flexibility of the manufacturer. This strategy proves to be rational and applicable to aircraft design based on the calculation of three examples and the analysis of parameter sensitivity.     

电子接插件在线质量检测研究

近年来,电子信息产业的迅猛发展,作为配套支持的接插件的生产规模也不断扩大。由于电子设备厂商对接插件的质量要求越来越高,接插件的检测也得到了越来越多的重视。由于检测速度快、运行稳定可靠的特点,机器视觉检测技术被广泛用于对接插件外观质量的在线检测。本文应用机器视觉检测技术对电子接插件质量进行了在线检测研究,并以其典型的冲压质量缺陷的检测为例对机器视觉在线检测系统的构成、核心处理模块、应用中存在的问题以及解决问题的新方法进行阐述,最后针对系统的可靠性进行了分析。     

基于层次分析法的综合射频架构选取技术研究

综合射频系统是作战飞机航空电子系统的重要组成部分，它们是作战飞机通过无线电方式感知外界信息的重要系统。系统架构的选取直接影响了飞机的作战性能，针对以往架构选取依赖大量定性分析而缺乏定量对比问题，提出了基于层次分析法的综合射频架构选取技术，该技术能够有效地根据不同的任务需求和平台需求，综合考虑定量和定性因素，给出更为合理对比分析结果，为综合射频系统的系统设计提供技术支撑。该技术也可推广到航空领域其他多目标决策问题的应用。     

黄渤海晴空像元下雾霾识别的机器学习算法

为实时有效地识别和监测雾霾，选取2013年10月4日与10月5日的两景MODIS遥感图像，利用不同类型像元的光谱差异，基于神经网络模型，建立海上雾霾的遥感识别机器学习算法。经检验表明，在晴空条件下，机器学习算法反演精度相对较高，已超过98%，利用算法可以实现对中国近海上空雾霾的监测。     

基于机器视觉的药用铝箔印刷品质检测系统

为适应制药行业对药用铝箔印刷品质的严格要求,在分析了印刷过程中对微小针孔、正面文字缺陷以及反面细小异物的检测需求后,开发了一套基于机器视觉的药用铝箔印刷品质检测系统。系统选配了线阵CCD相机、条形LED光源等硬件,搭建了高实时性、高清晰度的图像采集环境;采用基于Win Sock网络通信的系统架构作为检测软件,将多台工控机的处理结果通过网络通信传输给中控系统。经测试表明:此检测系统在现场能够稳定、高效运行,提高了药用铝箔印刷品质检测的自动化程度。     

Grinding temperature and energy ratio coefficient in MQL grinding of high-temperature nickel-base alloy by using different vegetable oils as base oil

Vegetable oil can be used as a base oil in minimal quantity of lubrication(MQL). This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force,and a clip-type thermocouple was used to determine grinding temperature. The grinding force, grinding temperature, and energy ratio coefficient of MQL grinding were compared among the seven vegetable oil types. Results revealed that(1) castor oil-based MQL grinding yields the lowest grinding force but exhibits the highest grinding temperature and energy ratio coefficient;(2) palm oil-based MQL grinding generates the second lowest grinding force but shows the lowest grinding temperature and energy ratio coefficient;(3) MQL grinding based on the five other vegetable oils produces similar grinding forces, grinding temperatures, and energy ratio coefficients, with values ranging between those of castor oil and palm oil;(4) viscosity significantly influences grinding force and grinding temperature to a greater extent than fatty acid varieties and contents in vegetable oils;(5) although more viscous vegetable oil exhibits greater lubrication and significantly lower grinding force than less viscous vegetable oil, high viscosity reduces the heat exchange capability of vegetable oil and thus yields a high grinding temperature;(6) saturated fatty acid is a more efficient lubricant than unsaturated fatty acid; and(7) a short carbon chain transfers heat more effectively than a long carbon chain. Palm oil is the optimum base oil of MQL grinding, and this base oil yields 26.98 N tangential grinding force,87.10 N normal grinding force, 119.6 °C grinding temperature, and 42.7% energy ratio coefficient.     

阵风载荷减缓系统故障分析

阵风引起的额外载荷会引起飞机结构疲劳,降低结构使用寿命。采用非定常气动力有理函数拟合方法建立时域状态空间下的动力学系统,设计了阵风载荷减缓系统。研究了阵风载荷减缓系统3种典型故障模式(副翼偏转饱和、舵机卡死、副翼偏转延时)的力学建模方法,并对机翼在阵风减缓系统故障模式下的阵风响应进行分析。仿真结果表明,3种故障模式均不利于阵风载荷减缓系统对阵风载荷的减缓,对于一些特定情况,故障模式下的阵风载荷减缓系统不仅不能减缓阵风载荷,还会带来由副翼偏转不当引起的额外负载。     

直升机风险科目“斜坡起降”驾驶要领探讨

直升机在执行“紧急救援”和“抗震救灾”等特殊任务过程中往往不得已要进行风险科目“斜坡起降”。在这种情况下，操作上稍有不慎就会酿成重大事故，有的新机型在进行“斜坡起降”这一科目试验时甚至请国外飞行员来完成这项工作。文章就直升机“仰坡起降”、“顺坡起降”、“左横坡起降”和“右横坡起降”的操作要领作几点阐述，供飞行试验工程技术人员和飞行人员参考。     

基于计划到达时刻的四维航迹规划

为了加速空管自动化与智能化技术的应用与实施,提出了水平航迹与高度/速度剖面分阶段设计的四维航迹规划方法。基于动态时间规整与层次聚类方法实现历史雷达航迹聚类分析,完成水平航迹设计。建立速度剖面规划模型,通过航迹生成器与速度调整器交互协作,精细化控制进场时间,以满足计划到达时间要求。以上海浦东国际机场PINOT进场航班为例实施验证,结果表明,四维航迹规划方法可有效实现航班的计划到达时间,从而减少航班延误,提高终端空域运行效率。