嫦娥三号月面巡视器机械臂就位探测规划

提出了一种基于SA *算法的嫦娥三号月面巡视器机械臂就位探测规划方法。建立了机械臂的正逆运动学模型,满足机械臂与环境不存在干涉的约束条件,并通过碰撞检测避免机械臂与环境和巡视器本体发生干涉;利用SA *算法在机械臂的工作空间进行搜索,在机械臂位形切换次数最少的优化条件下,实现了月面巡视器机械臂就位探测规划;通过月面巡视器在轨任务执行数据验证了基于SA *算法的月面巡视器机械臂就位探测任务的可行性。     

多参量在线反馈的大型筒体-端框精确对装方法

针对几何尺寸大、结构刚度小、误差终端累积效应显著等制造特征引起的大型筒体-端框对接装配问题,提出一种基于过程参量在线反馈的精确对装新方法,设计筒体和端框的圆跳动、对装缝隙等多参量同步在线测量方案,研制多传感组合测量装置,并将其集成于对装系统,从而优化对装工艺,提高对装效率和精度稳定性。经检测,采用所提出的方法,大尺寸复合材料筒体与铝合金端框对装缝隙误差可有效控制在0.15mm范围内,满足对装精度要求,验证了所研制的多参量在线测量系统对提高对装精度的有效性。     

Effect of Rhenium Addition on Isothermal Oxidation Behavior of Tribaloy T-800 Alloy

The effects of 4 wt% rhenium (Re) addition on isothermal oxidation behavior of Tribaloy T-800 alloy have been studied at 800 °C and 1 000 °C in air. At 800 °C, T-800 shows nonuniform oxidation between dendritic and eutectic areas. Re addition clearly promotes the nonuniform oxidation, leading to considerably higher mass gains than that of T-800 at this temperature. At 1 000 °C exposure, the thickness of scale on T-800 increases significantly, accompanied by severe scale spallation during cooling to room temperature. On the contrary, T-800Re shows a marked decrease of oxide growth rate compared to the linear one of T-800 at 1 000 °C. The scale adhesion is also improved with Re addition at this higher temperature. Therefore, the role of Re depends on the exposure temperature. Re addition gives high oxidation rate at 800 °C, however, the excellent oxidation resistance is obtained by the addition of Re at a higher temperature of 1 000 °C.     

不锈钢梯形内螺纹振动辅助冷挤压试验探究

针对目前不锈钢梯形内螺纹的加工多采用车削,由此造成螺纹的表面强度和硬度不高,疲劳寿命有限,在高温高压等极端环境中可靠性得不到有效保证这一现象,提出了一种基于振动辅助的不锈钢梯形内螺纹冷挤压成型技术。采用振动辅助内螺纹冷挤压机床,开展了振动辅助不锈钢梯形内螺纹冷挤压试验探究。试验表明,加工出的内螺纹牙高率达到93.2%,表层显微硬度达到300HV以上,牙面的表面粗糙度为Ra0.53μm,牙形和表面质量相比于传统车削加工出的内螺纹均有了较大提升。     

Debris area distribution of spacecraft under hypervelocity impact

Cross-sectional area is an important parameter for spacecraft breakup debris as it is the directly measured data in space observation. It is significant for observing and analysing the spacecraft breakup event to accurately modelling the area distribution of the breakup debris. In this paper, experimental study has been performed on debris area distribution characteristics of spacecraft under hypervelocity impact. The tests are carried out at the ballistic ranges of CARDC. Aluminium projectiles are launched to normally impact the simulated spacecrafts at about 3.0 km/s. The simulated spacecrafts are made up of aluminium plates, filled with some simulated electronics boxes, each of which was installed with a circuit board. “Soft-catch” devices are used to recover the breakup fragments. The test results show that: 1) the relationship between the cross-sectional area and the characteristic length of debris, which can be obtained in the logarithmic coordinates by linear fitting, represents the debris shape characteristic in a certain extent; 2) the area-to-mass ratios of fragments show normal distributions in the logarithmic coordinates; 3) debris made of different materials can be distinguished by different peaks on the distribution curves; 4) the area-to-mass ratio distributions can be expressed by a linear superimposition of several normal functions which represent the main materials of the spacecraft.     

航空重载面齿轮三维裂纹分析与疲劳寿命预测

针对应用于航空重载传动的面齿轮寿命难以预测,分析其裂纹萌生和扩展过程以及相应的寿命.根据材料应变-寿命关系,利用MSC.Fatigue进行裂纹萌生仿真,分析不同负载扭矩、表面粗糙度、表面处理工艺下裂纹萌生寿命的变化规律;根据线性断裂力学理论,借助于Franc3D模拟裂纹扩展过程,直至满足断裂准则,由应力强度因子历程确定裂纹扩展寿命.最终获得面齿轮在不同表面粗糙度、表面处理工艺下的疲劳寿命曲线,实现面齿轮疲劳寿命的预测.      

逆变器并联系统直流环流检测与抑制方法

运算放大器的零点漂移、逆变桥功率开关管的特性不一致等原因会使逆变器输出交流电压中含有直流分量。对于无输出隔离变压器的逆变器并联系统，各模块输出电压直流分量不一致会在模块间产生较大的直流环流。针对这一问题，本研究了逆变器并联系统直流环流检测和抑制方法，通过对逆变器基准正弦波直流分量的高精度数字调节，相应调节逆变器输出电压直流分量以抑制直流环流。试验结果证明，本的直流环流检测与抑制方法对逆变器并联系统直流环流有较好的抑制效果。     

HTPB推进剂粘聚断裂研究

为了预测推进剂药柱中裂纹的起裂和扩展过程,建立了HTPB推进剂的粘聚区本构模型和数值仿真方法。粘聚区本构模型参数分别使用单边裂纹拉伸实验、单轴拉伸实验和数值仿真的方法获取。在有限元分析软件ABAQUS基础上开发出粘结单元,建立了模拟复合型裂纹扩展的嵌入粘结单元方法。进行了复合裂纹试样拉伸实验,获得了裂纹扩展路径和载荷时间曲线,同时用数值仿真方法对结果进行了预测。通过仿真和实验结果对比发现,所建立的粘聚区模型可完整地模拟出HTPB推进剂的失效过程;嵌入粘结单元的方法可准确地预测复合型裂纹的扩展路径。     

改进型化学镀Ni-P合金工艺的研究

通过在镀液中加入铝酸钠对化学镀Ni—Mo—P/Ni—P工艺配方及工艺的研究,得到化学镀Ni—Mo—P的最佳配方。结果表明该镀液稳定,所得镀层具有优异的物理、化学和机械性能,耐蚀性比Ni—P合金更优。具有较高的应用推广价值。     

SVPWM逆变器数字电压调节技术的研究

逆变器开环工作时，由于输出滤波器的电感、功率管导通压降以及导线电阻等多种因素的影响，使逆变器在加卸载过程中输出电压有效值发生变化。另外，当输入电压波动时也会导致输出电压波动。为保证输出电压有效值稳定，必须加入电压调节器，形成输出电压反馈的闭环控制系统。本文论述了SVPWM逆变器的电压调节方法，建立了SVPWM逆变器模型，并对其进行了辨识，辨识结果说明把逆变器简单地等效为比例环节与实际模型之间存在误差。在此基础上得到的辨识模型，按零极点配置法设计相应的电压调节器。仿真与实验结果表明，该调节器不仅有良好的稳态性能，而且动态响应快。