高速角接触球轴承喷油润滑雾化分析

以角接触球轴承为研究对象,为分析喷射润滑油液在环间高速气流作用下的雾化情况,建立了轴承环间气液两相流仿真模型,采用FLUENT流体计算软件对高速角接触球轴承进行模拟分析计算,探讨在相同时刻不同转速、不同喷射角度等条件下油液颗粒直径大小的变化,以及在不同时刻索太尔平均直径(SMD)的变化趋势。结果表明：随着润滑油的穿透过程,腔内大粒径油液所占比例逐渐减少,小粒径比例增高;随着转速的增大,进入腔内油量也会随之减少,受环间气流涡的影响,迅速使油液液滴发生碎裂,使雾化加剧,颗粒直径减小,则会使SMD减小,不利于轴承的润滑;不同喷射角度条件下,15°的喷射角度轴承腔内的大粒径占比较大。     

真实运行状态下叶顶间隙尺寸波动对跨声速转子气动性能的影响研究

为分析跨声速转子实时波动的叶顶间隙尺寸对气动性能的影响,对跨声速压气机转子真实运行状态下一个稳定工况实时波动的叶顶间隙数据进行统计分析,获得了叶顶间隙尺寸的总体水平、波动幅值和概率分布形式。以跨声速压气机转子NASA Rotor 37为研究对象,采用非嵌入式混沌多项式不确定性量化方法,对100%转速下近失速和峰值效率两个工况施加相同叶顶间隙波动对跨声速转子气动性能的影响进行了不确定性量化分析。结果表明,真实运行状态下叶顶间隙波动对气动性能的总体水平无影响,但会缩小喘振裕度3.75%;近失速工况对叶顶间隙波动更为敏感,各参数的相对波动幅值均较峰值效率工况有所增大,等熵效率受叶顶间隙波动的影响比质量流量和总压比大;近失速工况下叶顶间隙波动在叶高方向上的影响范围和强度均大于峰值效率工况,98%叶高位置处静压系数和总压损失系数最大相对波动幅值分别可达14.84%和5%。峰值效率工况下流场中的不确定性主要由叶顶泄漏流及其与激波相互作用引起;而近失速工况下流场当中的不确定性则是由激波和吸力面分离流动起主要作用。     

7YSZ coating prepared by PS-PVD based on heterogeneous nucleation

Plasma spray-physical vapor deposition (PS-PVD) as a novel coating process based on low-pressure plasma spray (LPPS) has been significantly used for thermal barrier coatings (TBCs). A coating can be deposited from liquid splats, nano-sized clusters, and the vapor phase forming different structured coatings, which shows obvious advantages in contrast to conventional technologies like atmospheric plasma spray (APS) and electron beam-physical vapor deposition (EB-PVD). In addition, it can be used to produce thin, dense, and porous ceramic coatings for special applications because of its special characteristics, such as high power, very low pressure, etc. These provide new opportunities to obtain different advanced microstructures, thus to meet the growing requirements of modern functional coatings. In this work, focusing on exploiting the potential of gas-phase deposition from PS-PVD, a series of 7YSZ coating experiments with various process conditions was performed in order to better understand the deposition process in PS-PVD, where coatings were deposited on different substrates including graphite and zirconia. Meanwhile, various substrate temperatures were investigated for the same substrate. As a result, a deposition mechanism of heterogeneous nucleation has been presented showing that surface energy is an important influencing factor for coating structures. Besides, undercooling of the interface between substrate and vapor phase plays an important role in coating structures.     

High-temperature oxidation behavior and analysis of impedance spectroscopy of 7YSZ thermal barrier coating prepared by plasma spray-physical vapor deposition

Quasi-columnar structure 7YSZ(yttria stabilized zirconia) thermal barrier coatings(TBCs) are prepared by plasma spray-physical vapor deposition(PS-PVD) onto pretreated and un-pretreated bond coating, respectively. An isothermal oxidation experiment of 7YSZ TBCs is carried out in the atmosphere of 950 °C in order to simulate the high-temperature oxidation process of engine blades. The isothermal oxidation process of 7YSZ thermal barrier coatings is investigated systematically by impedance spectroscopy. The electrochemical physical model and equivalent circuit of columnar 7YSZ coatings are established. Results show that the isothermal oxidation kinetic curve of columnar 7YSZ thermal barrier coatings appears to follow the parabolic law. A pretreatment of bond coating can reduce the growth rate of the thermally grown oxide(TGO) layer, restraining the initiation and propagation of microcracks between YSZ and TGO layers. The oxidation rate constants of 7YSZ coatings with pretreated and un-pretreated bond coating are 0.101×10~(-12) cm~2·s~(-1) and 0.115 × 10~(-13) cm~2 ·s~(-1), respectively. Impedance analysis shows that the content of oxygen vacancies decreases and the density increases after the TGO layer is oxidized for 150 h. In addition, shrinkage microcracks formed by sintering during the oxidation process is the main reason for an increase of the capacitance and a decrease of the resistance in the grain boundary of YSZ.     

海陆交界非平稳场景星载ScanSAR扇贝效应抑制方法

扫描式合成孔径雷达(ScanSAR)因不受光线、天气影响,能够提供宽测绘带图像而被广泛应用在海洋监测领域。但ScanSAR图像的扇贝效应(Scalloping)和子带拼接效应(Inter-Scan Banding,ISB)严重地降低图像质量,尤其在海陆相接一类的非平稳场景下,干扰更为严重,影响图像的应用效能。针对上述问题,文章给出了一种基于图像分层和卡尔曼滤波的ScanSAR图像扇贝效应和子带拼接效应的抑制方法。针对非平稳场景,先进行图像分层处理使其满足线性卡尔曼滤波需求;然后,利用加性二维周期函数对子图层的扇贝效应和子带拼接效应进行建模;再将卡尔曼滤波器应用于条纹抑制;最后,对真实ScanSAR图像数据的有效处理结果验证了算法的有效性。     

熔融石英半球谐振子亚表面缺陷的湿法刻蚀工艺

为了提高半球谐振子的品质因数,提出采用湿法刻蚀的方法去除半球谐振子亚表面的微缺陷。通过研究熔融石英材料的湿法刻蚀机理,在专用半球谐振子湿法刻蚀设备上能够稳定实现半球谐振子亚微米刻蚀精度,半球谐振子经过湿法刻蚀后表面粗糙度优于100nm,半球谐振子Q值能够提高至2000万以上,半球谐振子频差变化小于0.03Hz。     

基于L2增益综合的导弹非线性鲁棒控制方法

针对一类大攻角导弹鲁棒控制器设计问题,首先建立非线性L2增益综合问题中的HJI不等式与非线性最优控制中的HJB偏微分方程在结构上的相似关系,然后结合求解HJB问题的θ-D方法,给出了一类包含模型不确定性的非线性系统L2增益控制器的求解方法,利用该方法能够得到满足HJI关系的近似状态反馈控制律的解析解。最后,以大攻角导弹俯仰通道鲁棒控制器的设计为例验证该方法的性能。数值仿真表明,这种设计方法具备良好的动态性能并且对于模型不确定性具有较强的鲁棒性。     

BVF诊断在非定常转静匹配中的应用

对一台高负荷跨声速单级风扇进行了非定常数值模拟.并将BVF(boundary vorticity flux, 边界涡量流)诊断方法应用于非定常条件下的转静干涉研究中.结果表明BVF不仅能够清晰地捕捉到转静干涉对流场的影响, 指出转子叶排的尾迹干扰是引发下游叶排通道流场非定常特性的最主要因素, 还能够根据叶片表面出现的一些细节, 结合静压、熵等分析方法, 找出动叶的叶尖和静叶的叶根在转静匹配中存在的问题.表明BVF诊断方法能够反映出转静匹配的状态好坏, 并指出改进设计的方向, 是一种能够有效找出对流场产生负面影响的根源, 并指出削弱甚至消除这些负面影响办法的新型诊断方法.      

不同工件超光滑表面残余应力的测试研究

通过对玻璃、陶瓷、金属3个试件进行超精密加工,使试件表面粗糙度达到纳米级,采用非破坏性的X射线衍射sin2ψ法测量原理对不同试件的残余应力进行了测试研究。结果表明:在本试验条件下,3个试件都只存在残余压应力,并且陶瓷的残余压应力最大,金属残余压应力最小。     

基于两级应力隔离的MEMS加速度计封装设计

封装应力是影响MEMS加速度计性能尤其是温度特性的关键因素之一.为降低封装应力,提出了一种两级应力隔离的低应力封装设计,包含芯片级应力隔离和封装级应力缓冲.采用有限元仿真模拟了四种封装设计和四种粘片方式.仿真结果表明,芯片级应力隔离比封装级应力缓冲效果更好,采用两级应力隔离可以将敏感电容的温度特性改善8倍,且四点胶粘片...