Fault diagnosis based on measurement reconstruction of HPT exit pressure for turbofan engine

Aero-engine gas path health monitoring plays a critical role in Engine Health Management(EHM). To achieve unbiased estimation, traditional filtering methods have strict requirements on measurement parameters which sometimes cannot be measured in engineering. The most typical one is the High-Pressure Turbine(HPT) exit pressure, which is vital to distinguishing failure modes between different turbines. For the case of an abrupt failure occurring in a single turbine component, a model-based sensor measurement reconstruction method is proposed in this paper. First,to estimate the missing measurements, the forward algorithm and the backward algorithm are developed based on corresponding component models according to the failure hypotheses. Then,a new fault diagnosis logic is designed and the traditional nonlinear filter is improved by adding the measurement estimation module and the health parameter correction module, which uses the reconstructed measurement to complete the health parameters estimation. Simulation results show that the proposed method can well restore the desired measurement and the estimated measurement can be used in the turbofan engine gas path diagnosis. Compared with the diagnosis under the condition of missing sensors, this method can distinguish between different failure modes, quantify the variations of health parameters, and achieve good performance at multiple operating points in the flight envelope.     

基于遗传优化算法的微通道紫铜热交换器扩散连接工艺

基于遗传优化算法,进行了T2紫铜同种材料扩散连接工艺研究。采用正交试验方法,结合BP神经网络和多目标遗传算法,以扩散连接时的温度、压力、保温时间为输入变量,以扩散连接后的试样焊合率和变形量为输出变量,对扩散连接工艺参数进行优化,并实施相应的扩散连接验证试验。结果表明:T2紫铜合适的扩散连接工艺参数为:温度780℃、压力7. 5 MPa、保温时间120 min,此条件下焊合率可达95. 26%,变形量为0. 166 mm。采用此工艺参数进行微通道热交换器零件制造,厚度方向变形量0. 162 mm,经超声C扫描后连接情况良好,经耐压防漏检测后满足密封性及设计要求。     

Time Sequence Change-Point Model of Electrostatic State Parameters of Aircraft Engine

Electrostatic monitoring technology of particle charging information can facilitate online monitoring of aero-engine,which effectively enhances engine fault diagnosis and health managements.Unlike traditional engine state monitoring technologies,aircraft engine monitoring by gas path electrostatic monitoring not only covers the predicted information source itself,but also detects the information that can provide an early warnings for initial fault states through gas path charging levels.This paper establishes a non-stationary time sequence change-point model for anomaly recognition of electrostatic signals based on change-point theory combined with difference method of non-stationary time series.Finally,electrostatic induction data were utilized by the engine life test for a particular aircraft to validate the proposed algorithm.The results indicate that the activity level and the event rate were0.5—0.8(nc)and 50%,respectively,which were far greater than 4—12(pc)and 0—4% under normal working conditions of the engine.     

Aerodynamic Performance and Aeroacoustic Characteristics of Model Rotor with Anhedral Blade Tip in Hover

Experimental investigation on the aerodynamic performance and aeroacoustic characteristics of model rotors with different tip anhedral angles in hover are conducted in the paper.Three sets of model rotors with blade-tip anhedral angle 0°(reference rotor),20°and 45°respectively are designed to analyze the influence of the anhedral angle on the hovering performance and aeroacoustics of rotor.In the environment of anechoic chamber,the hover experiments under the different collective pitch and blade numbers,are carried out to measure the figure of merit(FM),time history of sound pressure and sound pressure level(SPL)of the three rotor models.Based on test results,the comparison and analysis of hovering performance and aeroacoustic characteristics among the three rotor models have been done.Meanwhile,for the sake of analysis,the rotor wake and blade pressure distribution are simulated by means of computational fluid method(CFD).At last,some conclusions about the effects of blade-tip anhedral angle on the aerodynamic performance and aeroacoustic characteristics in hover are obtained.An anhedral blade tip can enhance the FM of the rotor,and decrease the rotor loads noise to some extent.     

建立不等式约束条件提高三轴一体光纤陀螺装配合格率

共用光源的三轴一体光纤陀螺组件装配后,三轴光路探测器接收的光功率会存在差异,若差异较大导致注入电流超过规定值,则认为装配失败.针对当前缺乏有效的手段确保其装配合格率,根据光源光功率与注入电流的关系、现有光学器件的技术水平,建立了光路损耗不等式约束条件,给出了产品调试成功与否的区域.在装配过程中,引入了全光路检测设备进行...     

电连接器接点焊接工艺研究

针对航天产品电连接器接点焊点与引线断裂失效问题,分析了焊接过程中助焊剂、焊料、焊接工具和防护套等对接点焊接质量的影响。结合实践经验,提出相关工作参数和材料的选取原则,确定了生产中焊接技术的质量控制点。     

ZrO2陶瓷热障涂层显微结构及隔热性能研究

用电子束物理气相沉积法(EB-PVD)在DZ125高温合金上制备Y2O3部分稳定化的ZrO2(YSZ)陶瓷热障涂层,并用扫描电镜(SEM)观察涂层显微结构.采用激光脉冲法对EB-PVD热障涂层的热扩散系数进行测试.为防止热扩散系数测试时激光穿透ZrO2陶瓷层,在试样表面制备不同材料的遮挡层.结果表明,EB-PVD热障涂层呈明显的柱状晶结构,柱状晶垂直于涂层/基体界面.基体的热扩散系数随温度的升高而急剧增加,陶瓷热障涂层的热扩散系数随温度的升高呈下降趋势,但变化幅度不大.室温下陶瓷层的热扩散系数小于基体的1/3,1200℃时约为基体的1/67.试样的激光遮挡层很好解决了激光脉冲法测试涂层热扩散系数时的不稳定性和激光穿透问题.在满足遮挡要求的条件下,遮挡层材料种类对热扩散系数测试无明显影响.     

侧风环境下行驶的直背式轿车气动力计算

分别对直背式简化轿车模型在无侧风、稳态侧风、非稳态侧风三种条件下汽车周围流场进行了数值模拟,并对汽车受到的气动力进行了计算.结果表明,定常侧风会产生较大侧向力,阻力和升力也有一定增加;在非定常侧风作用下,气动力变化趋势与侧风速率变化趋势基本相同.阻力增大幅度较为平缓,侧向力增大较为显著,升力处于两者之间.当侧风增大到一定速率后,车外流场会发生较大变化,尾涡会转变为侧向涡.      

高空发动机试车台矢量推力现场动态校准技术

根据发动机试车台矢量推力现场动态校准需求,通过系统化论证,针对试车台的技术要求及校准需求,解决发动机试车台现场实际使用和实验室校准条件不同造成的附加测量误差、试验台推力无法整体校准等问题。文中提出了利用摆锤式动态力加载装置实现标准矢量力加载的方案,为了验证设计方案的可行性,利用现有的设备研究验证校准方案,通过试验和分析给出了校准不确定度。结果表明：该方案动态性能优异,响应迅速,动态校准不确定度为2.2%,能满足高空发动机试车台矢量推力测试的需求,为后续进一步准确测试矢量推力提供了依据。     

竖直矩形通道内超临界正癸烷振荡特性的大涡模拟

基于超临界碳氢燃料的主动再生冷却被认为是超燃冲压发动机最具前景的热管理方法之一.本研究利用大涡模拟数值方法探究矩形通道内超临界碳氢燃料初始流动传热的瞬态变化规律的,证实了超临界振荡效应的存在,即温度和速度分布波动性较强.通过监测10-4 s时间尺度下的速度变化规律,发现振荡有着近似三角函数式的频率和振幅.冷却通道被加热...