Durability characterization of mechanical interfaces in solar sail membrane structures

The construction of a solar sail from commercially available metallized film presents several challenges. The solar sail membrane is made by seaming together precut lengths of ultrathin metallized polymer film into the required geometry. This assembled sail membrane is then folded into a small stowage volume prior to launch. The sail membranes must have additional features for connecting to rigid structural elements (e.g., sail booms) and must be electrically grounded to the spacecraft bus to prevent charge build up. Space durability of the material and mechanical interfaces of the sail membrane assemblies will be critical for the success of any solar sail mission. In this study, interfaces of polymer/metal joints in a representative solar sail membrane assembly were tested to ensure that the adhesive interfaces and the fastening grommets could withstand the temperature range and expected loads required for mission success. Various adhesion methods, such as surface treatment, commercial adhesives, and fastening systems, were experimentally tested in order to determine the most suitable method of construction.     

Shape optimization of a three-dimensional membrane-structured solar sail using an angular momentum unloading strategy

A shape of the satellite’s solar sail membrane is essential for unloading angular momentum in the three-axis stabilized attitude control system because the three-dimensional solar sail can receive solar radiation pressure from arbitrary directions. In this paper, the objective is the shape optimization of a three-dimensional membrane-structured solar sail using the angular momentum unloading strategy. We modelled and simulated the solar radiation pressure torque, for unloading angular momentum. Using the simulation system, since the unloading angular momentum rate is maximized, the shape of the three-dimensional solar sail was optimized using a Genetic algorithm and Sequential Quadratic Programming. The unloading velocity in the optimized shaped solar sail was greatly improved with respect to a conventional flat or pyramid solar sail.     

On-orbit verification of fuel-free attitude control system for spinning solar sail utilizing solar radiation pressure

This paper introduces a new attitude control system for a solar sail, which leverages solar radiation pressure. This novel system achieves completely fuel-free and oscillation-free attitude control of a flexible spinning solar sail. This system consists of thin-film-type devices that electrically control their optical parameters such as reflectivity to generate an imbalance in the solar radiation pressure applied to the edge of the sail. By using these devices, minute and continuous control torque can be applied to the sail to realize very stable and fuel-free attitude control of the large and flexible membrane. The control system was implemented as an optional attitude control system for small solar power sail demonstrator named IKAROS (Interplanetary Kite-craft Accelerated by Radiation Of the Sun). In-orbit attitude control experiments were conducted, and the performance of the controller was successfully verified in comparison with the ground-based analytical performance estimation.     

A torus-shaped solar sail accelerated via thermal desorption of coating

A torus-shaped sail consists of a reflective membrane attached to an inflatable torus-shaped rim. The sail’s deployment from its stowed configuration is initiated by introducing inflation pressure into the toroidal rim with an attached circular flat membrane coated by heat-sensitive materials that undergo thermal desorption (TD) from a solid to a gas phase. Our study of the deployment and acceleration of the sail is split into three steps: at a particular heliocentric distance a torus-shaped sail is deployed by a gas inflated into the toroidal rim and the membrane is kept flat by the pressure of the gas; under heating by solar radiation, the membrane coat undergoes TD and the sail is accelerated via TD of coating and solar radiation pressure (SRP); when TD ends, the sail utilizes thrust only from SRP. We study the stability of the torus-shaped sail and deflection and vibration of the flat membrane due to the acceleration by TD and SRP.     

Influence of curved thin-film device on deformation of a solar sail

A spinning solar sail IKAROS’s membrane is estimated to unexpectedly deform into an inverted pyramid shape due to thin-film devices with curvature, such as thin-film solar cells and steering devices on the membrane. It is important to investigate the deformation caused by the curved thin-film devices and predict the sail shape because the out-of-plane deformation greatly affects solar radiation pressure (SRP) and SRP torque. The purpose of this paper is to clarify the relationship between the global shape and orientation and position of curved thin-film devices and to evaluate SRP torque on the global shape using finite element analysis. The global shape is evaluated based on the out-of-plane displacement and the SRP torque. When the curved thin-film devices make the membrane shrink in the circumferential, diagonal, and radial direction, the sail deforms into a pyramid shape, an inverted pyramid one, and a saddle one, respectively. The saddle shape is more desirable for solar sails than the inverted pyramid shape and the pyramid one from the viewpoint of shape stability to SRP and control of SRP torque in the normal direction of the sail (windmill torque). The position of the thin-film device tends to increase the absolute value of windmill torque when it is biased circumferentially from the petal central axis. The suggested design principles for the arrangement of thin-film devices is that the curved thin-film devices should be directed so that the sail shrinks in the radial direction in order to deform the sail into a saddle shape with high shape stability, and the position of the thin-film devices should be biased in the circumferential direction paying attention to the absolute value of windmill torque to determine the direction of windmill torque.     

Performance analysis and mission applications of a new solar sail concept based on crossed booms with tip-deployed membranes

For precursor solar sail activities a strategy for a controlled deployment of large membranes was developed based on a combination of zig-zag folding and coiling of triangular sail segments spanned between crossed booms. This strategy required four autonomous deployment units that were jettisoned after the deployment is completed. In order to reduce the complexity of the system an adaptation of that deployment strategy is investigated.A baseline design for the deployment mechanisms is established that allows the deployment actuation from a central bus system in order to reduce the complexity of the system. The mass of such a sail craft will be slightly increased but its performance is still be reasonable for first solar sail missions.The presented design will be demonstrated on breadboard level showing the feasibility of the deployment strategy. The characteristic acceleration will be evaluated and compared to the requirements of certain proposed solar sail missions.     

Influence of optical parameters on a solar sail motion

Detailed dynamic modeling of a solar sail requires recording of solar radiation pressure influence. A photon-solar sail is determined by the thrust value and the direction. We define the solar sail’s reflectivity depending on the film materials, the sail design and temperature, the thickness of multiple layers, and degradation factor, with a reasonable degree of accuracy. Thus, this work is devoted to the identification of optical characteristics of thin multilayer films in space flight conditions, i.e. to finding its reflectance, absorbance, and transmittance. In particular, the paper asks whether the solar sail simulates by a mathematical model of the optical characteristics of a multilayer epitaxial thin film. The temperature change effect and optical properties of solar sail degradation are considered as well. Solar sail flight from Earth to Mercury is designed as a simulation of the flight change in optical parameters.     

Mission analysis and performance comparison for an Advanced Solar Photon Thruster

The so-called “compound solar sail”, also known as “Solar Photon Thruster” (SPT), is a design concept, for which the two basic functions of the solar sail, namely light collection and thrust direction, are uncoupled. In this paper, we introduce a novel SPT concept, termed the Advanced Solar Photon Thruster (ASPT), which does not suffer from the simplified assumptions that have been made for the analysis of compound solar sails in previous studies. After having presented the equations that describe the force on the ASPT and after having performed a detailed design analysis, the performance of the ASPT with respect to the conventional flat solar sail (FSS) is investigated for three interplanetary mission scenarios: an Earth–Venus rendezvous, where the solar sail has to spiral towards the Sun, an Earth–Mars rendezvous, where the solar sail has to spiral away from the Sun, and an Earth-NEA rendezvous (to near-Earth asteroid 1996FG3), where a large change in orbital eccentricity is required. The investigated solar sails have realistic near-term characteristic accelerations between 0.1 and 0.2 mm/s². Our results show that an SPT is not superior to the flat solar sail unless very idealistic assumptions are made.     

Deployment simulation of a scalable planar gossamer space structure based on Miura-ori pattern

Miura-ori is a rigid origami structure utilized in the packaging of deployable solar panels for use in space or in the folding of maps. It's pattern can largely reduce the membrane stress and improve the work efficiency. Inspired by origami structures, we numerically and experimentally studied a scalable solar sail structure. As an improvement of the existing membrane simulations, a variable Poisson's ratio model considering the wrinkling effect of the membrane was introduced. We focused on a quadrant shape and studied how its geometry parameters and initial imperfections affect the membrane mechanical behavior. We also designed and fabricated a pantographic mechanism as an origami membrane actuator. In addition, design protocols of deployment applied to a scalable gossamer structure were proposed.     

Attitude stability criteria of axisymmetric solar sail

Passive attitude stability criteria of a solar sail whose membrane surface is axisymmetric are studied in this paper under a general SRP model. This paper proves that arbitrary attitude equilibrium position can be designed through adjusting the deviation between the pressure center and the mass center of the sail. The linearized method is applied to inspect analytically the stability of the equilibrium point from two different points of views. The results show that the attitude stability depends on the membrane surface shape and area. The results of simulation with full dynamic equations confirm that the two stability criteria are effective in judging the attitude stability for axisymmetric solar sail. Several possible applications of the study are also mentioned.     

Extrasolar space exploration by a solar sail accelerated via thermal desorption of coating

For extrasolar space exploration it might be very convenient to take advantage of space environmental effects such as solar radiation heating to accelerate a solar sail coated by materials that undergo thermal desorption at a particular temperature. Thermal desorption can provide additional thrust as heating liberates atoms, embedded on the surface of the solar sail. We are considering orbital dynamics of a solar sail coated with materials that undergo thermal desorption at a specific temperature, as a result of heating by solar radiation at a particular heliocentric distance, and focus on two scenarios that only differ in the way the sail approaches the Sun. For each scenario once the perihelion is reached, the sail coat undergoes thermal desorption. When the desorption process ends, the sail then escapes the Solar System having the conventional acceleration due to solar radiation pressure. We study the dependence of a cruise speed of a solar sail on perihelion of the orbit where the solar sail is deployed. The following scenarios are considered and analyzed: (1) Hohmann transfer plus thermal desorption. In this scenario the sail would be carried as a payload to the perihelion with a conventional propulsion system by a Hohmann transfer from Earth’s orbit to an orbit very close to the Sun and then be deployed. Our calculations show that the cruise speed of the solar sail varies from 173?km/s to 325?km/s that corresponds to perihelion 0.3?AU and 0.1 AU, respectively. (2) Elliptical transfer plus Slingshot plus thermal desorption. In this scenario the transfer occurs from Earth’s orbit to Jupiter’s orbit; then a Jupiter’s fly-by leads to the orbit close to the Sun, where the sail is deployed and thermal desorption comes active. In this case the cruise speed of the solar sail varies from 187?km/s to 331?km/s depending on the perihelion of the orbit. Our study analyses and compares the different scenarios in which thermal desorption comes beside traditional propulsion systems for extrasolar space exploration.     

Numerical techniques for generating and refining solar sail trajectories

Like all applications in trajectory design, the design of solar sail trajectories requires a transition from analytical models to numerically generated realizations of an orbit. In astrodynamics, three numerical strategies are often employed. Differential correctors (also known as shooting methods) are perhaps the most common techniques. Finite-difference methods and collocation schemes are also employed and are successful in generating trajectories with pseudo-continuous control histories. These three numerical techniques are employed here to generate periodic trajectories displaced below the Moon in a circular restricted three-body system. All these approaches reveal trajectory options within the design space for solar sail applications.     

Status of solar sail technology within NASA

In the early 2000s, NASA made substantial progress in the development of solar sail propulsion systems for use in robotic science and exploration of the solar system. Two different 20-m solar sail systems were produced. NASA has successfully completed functional vacuum testing in their Glenn Research Center’s Space Power Facility at Plum Brook Station, Ohio. The sails were designed and developed by Alliant Techsystems Space Systems and L’Garde, respectively. The sail systems consist of a central structure with four deployable booms that support each sail. These sail designs are robust enough for deployment in a one-atmosphere, one-gravity environment and are scalable to much larger solar sails – perhaps as large as 150 m on a side. Computation modeling and analytical simulations were performed in order to assess the scalability of the technology to the larger sizes that are required to implement the first generation of missions using solar sails. Furthermore, life and space environmental effects testing of sail and component materials was also conducted.     

Optimal steering law of refractive sail

The interaction between electromagnetic waves and matter is the working principle of a photon-propelled spacecraft, which extracts momentum from the solar radiation to obtain a propulsive acceleration. An example is offered by solar sails, which use a thin membrane to reflect the impinging photons. The solar radiation momentum may actually be transferred to matter by means of various optical phenomena, such as absorption, emission, or refraction. This paper deals with the novel concept of a refractive sail, through which the Sun’s light is refracted by crossing a film made of polymeric micro-prisms. The main feature of a refractive sail is to give a large transverse component of thrust even when the sail nominal plane is orthogonal to the Sun-spacecraft line. Starting from the recent literature results, this paper proposes a semi-analytical thrust model that estimates the characteristics of the propulsive acceleration vector as a function of the sail attitude angles. Such a mathematical model is then used to analyze a simplified Earth-Mars and Earth-Venus interplanetary transfer within an optimal framework.     

太阳帆航天器的关键技术

将太阳帆航天器所涉及的关键技术划分为4个方面：总体设计、轨道和姿态动力学与控制、太阳帆材料及其性能、太阳帆折叠与展开。针对每项关键技术,基于对国外长期研究结果进行分析并阐述主要技术特征,梳理国内相关研究进展,包括笔者与合作者的研究成果,分析存在的主要问题。根据上述分析,指出我国发展太阳帆航天器应该重视的若干问题。     

Paths not taken – The Gossamer roadmap’s other options

Highly efficient low-thrust propulsion is increasingly applied beyond commercial use, also in mainstream and flagship science missions, in combination with gravity assist propulsion. Another recent development is the growth of small spacecraft solutions, not in size but in numbers and individual capabilities.Just over ten years ago, the DLR-ESTEC Gossamer Roadmap to Solar Sailing was set up to guide technology developments towards a propellant-less and highly efficient class of spacecraft for solar system exploration and applications missions: small spacecraft solar sails designed for carefree handling and equipped with carried application modules.Soon, in three dedicated Gossamer Roadmap Science Working Groups it initiated studies of missions uniquely feasible with solar sails such as Displaced L₁ (DL1) space weather advance warning and monitoring, Solar Polar Orbiter (SPO) delivery to very high inclination heliocentric orbit, and multiple Near-Earth Asteroid (NEA) rendezvous (MNR). Together, they demonstrate the capability of near-term solar sails to achieve at least in the inner solar system almost any kind of heliocentric orbit within 10 years, from the Earth-co-orbital to the extremely inclined, eccentric and even retrograde. Noted as part of the MNR study, sail-propelled head-on retrograde kinetic impactors (RKI) go to this extreme to achieve the highest possible specific kinetic energy for the deflection of hazardous asteroids.At DLR, the experience gained in the development of deployable membrane structures leading up to the successful ground deployment test of a (20 m)², i.e., 20 m by 20 m square solar sail at DLR Cologne in 1999 was revitalized and directed towards a 3-step small spacecraft development line from as-soon-as-possible sail deployment demonstration (Gossamer-1) via in-flight evaluation of sail attitude control actuators (Gossamer-2) to an envisaged proving-the-principle flight in the Earth-Moon system (Gossamer-3). First, it turned the concept of solar sail deployment on its head by introducing four separable Boom Sail Deployment Units (BSDU) to be discarded after deployment, enabling lightweight 3-axis stabilized sailcraft. By 2015, this effort culminated in the ground-qualified technology of the DLR Gossamer-1 deployment demonstrator Engineering Qualification Model (EQM). For mission types using separable payloads, such as SPO, MNR and RKI, design concepts can be derived from the BSDU characteristic of DLR Gossamer solar sail technology which share elements with the separation systems of asteroid nanolanders like MASCOT. These nano-spacecraft are an ideal match for solar sails in micro-spacecraft format whose launch configurations are compatible with ESPA and ASAP secondary payload platforms.Like any roadmap, this one contained much more than the planned route from departure to destination and the much shorter distance actually travelled. It is full of lanes, narrow and wide, detours and shortcuts, options and decision branches. Some became the path taken on which we previously reported. More were explored along the originally planned path or as new sidings in search of better options when circumstance changed and the project had to take another turn. But none were dead ends, they just faced the inevitable changes when roadmaps face realities and they were no longer part of the road ahead. To us, they were valuable lessons learned or options up our sleeves. But for future sailors they may be on their road ahead.     

A deployable mast for solar sails in the range of 100–1000 m

The purpose of this paper is to introduce a new deployable mast design that may provide a means to scale up solar sails to very large dimensions. The paper describes the basic analytical approach for truss beams, compares this new design with the state-of-art truss used in NASA’s solar sail development work, and provides analyses of novel applications enabled by the mast design.     

Application of a modified generalized sail model on a solar sail with wrinkles

In this paper, we present an analysis of effect of wrinkles on the solar sail performance. We describe different analytical, semi-analytical and numerical approaches to the calculation of general large-scale curvature of a solar sail as well as parameters of so-called wrinkled domains, and introduce the impact of such wrinkles on the thrust and torque of the solar sail. Finally, we present a model of an optically-orthotropic surface for such non-ideal sail, providing a connection with the Generalized Sail Model, and other solar sail thrust models.     

Effects of optical parameter measurement uncertainties and solar irradiance fluctuations on solar sailing

The heliocentric orbital dynamics of a spacecraft propelled by a solar sail is affected by some uncertainty sources, including possible inaccuracies in the measurement of the sail film optical properties. Moreover, the solar radiation pressure, which is responsible for the solar sail propulsive acceleration generation, is not time-constant and is subject to fluctuations that are basically unpredictable and superimposed to the well-known 11-year solar activity cycle. In this context, this work aims at investigating the effects of such uncertainties on the actual heliocentric trajectory of a solar sail by means of stochastic simulations performed with a generalized polynomial chaos procedure. The numerical results give an estimation of their impact on the actual heliocentric trajectory and identify whether some of the uncertainty sources are more relevant than others. This is a fundamental information for directing more accurate theoretical and experimental efforts toward the most important parameters, in order to obtain an accurate knowledge of the solar sail thrust vector characteristics and, eventually, of the spacecraft heliocentric position.     

The interstellar heliopause probe technology reference study

The interstellar heliopause probe (IHP) is one of ESA’s technology reference studies (TRS). The TRS aim to focus the development of strategically important technologies of relevance to future science missions by studying technologically demanding and scientifically interesting missions that are currently not part of the science mission programme.

Equipped with a highly integrated payload suite (HIPS), the IHP will perform in situ exploration of the heliopause and the heliospheric interface. The HIPS, which is a standard element in all TRSs, miniaturize payloads through resource reduction by using miniaturized components and sensors, and by sharing common structures and payload functionality.

To achieve the scientific requirements of the mission, the spacecraft is to leave the heliosphere as close to the heliosphere nose as possible and reach a distance of 200 AU from the Sun within 25 years. This is possible by using a trajectory with two solar flybys and a solar sail with characteristic acceleration of 1.1 mm/s², which corresponds to a 245 × 245 m² solar sail and a sail thickness of 1–2 μm. The trajectory facilitates a modest sail design that could potentially be developed in a reasonable timeframe.

In this paper, an update to the results of studies being performed on this mission will be given and the current mission baseline and spacecraft design will be described. Furthermore, alternative solar sail systems and enabling technologies will be discussed.