Second generation prototype design and testing for a high altitude Venus balloon

This paper describes the development of a second generation prototype balloon intended for flight in the upper atmosphere of Venus. The design of this new prototype incorporates lessons learned from the construction and testing of the first generation prototype, including finite element analyses of the balloon stresses and deformations, measured leak performance after handling and packaging, permeability and optical property measurements on material samples, and sulfuric acid testing. An improved design for the second generation prototype was formulated based on these results, although the spherical shape and 5.5 m diameter size were retained. The resulting balloon has a volume of 87 m³ and is capable of carrying a 45 kg payload at a 55 km altitude at Venus. The design and fabrication of the new prototype is described, along with test data for inflation and leakage performance.     

Prototype design and testing of a Venus long duration,high altitude balloon

This paper describes the design, fabrication and testing of a full scale prototype balloon intended for long duration flight in the upper atmosphere of Venus. The balloon is 5.5 m in diameter and is designed to carry a 45 kg payload at an altitude of 55 km. The balloon material is a 180 g/m² multi-component laminate comprised of the following layers bonded together from outside to inside: aluminized Teflon film, aluminized Mylar film, Vectran fabric and a polyurethane coating. This construction provides the required balloon functional characteristics of low gas permeability, sulfuric acid resistance and high strength for superpressure operation. The design burst superpressure is 39,200 Pa which is predicted to be 3.3 times the worst case value expected during flight at the highest solar irradiance in the mission profile. The prototype is constructed from 16 gores with bi-taped seams employing a sulfuric acid resistant adhesive on the outside. Material coupon tests were performed to evaluate the optical and mechanical characteristics of the laminate. These were followed by full prototype tests for inflation, leakage and sulfuric acid tolerance. The results confirmed the suitability of this balloon design for use at Venus in a long duration mission. The various data are presented and the implications for mission design and operation are discussed.     

Development of a super-pressure balloon with a diamond-shaped net

The essential reason of the lobed-pumpkin shaped super-pressure balloon to withstand against the high pressure is that the local curvature of the balloon film is kept small. Recently, it has been found that the small local curvature can also be obtained if the balloon is covered by a diamond-shaped net with a vertically elongated shape. The development of the super-pressure balloon using this method was started from a 3-m balloon with a polyethylene film covered by a net using Kevlar ropes. The ground inflation test showed the expected high burst pressure. Then, a 6-m and a 12-m balloon using a polyethylene film and a net using the Vectran were developed and stable deployment was checked through the ground inflation tests. The flight test of a 3000 m³ balloon was performed in 2013 and shown to resist a pressure of at least 400 Pa. In the future, after testing a new design to relax a possible stress concentration around the polar area, test flights of scaled balloons will be performed gradually enlarging their size. The goal is to launch a 300,000 m³ super-pressure balloon.     

A challenge to the highest balloon altitude

Development of a balloon to fly at higher altitudes is one of the most attractive challenges for scientific balloon technologies. After reaching the highest balloon altitude of 53.0 km using the 3.4 μm film in 2002, a thinner balloon film with a thickness of 2.8 μm was developed. A 5000 m³ balloon made with this film was launched successfully in 2004. However, three 60,000 m³ balloons with the same film launched in 2005, 2006, and 2007, failed during ascent. The mechanical properties of the 2.8 μm film were investigated intensively to look for degradation of the ultimate strength and its elongation as compared to the other thicker balloon films. The requirement of the balloon film was also studied using an empirical and a physical model assuming an axis-symmetrical balloon shape and the static pressure. It was found that the film was strong enough. A stress due to the dynamic pressure by the wind shear is considered as the possible reason for the unsuccessful flights. A 80,000 m³ balloon with cap films covering 9 m from the balloon top will be launch in 2011 to test the appropriateness of this reinforcement.     

Venus atmospheric platform options revisited

Various balloon systems intended as scientific platforms to float in the atmosphere of Venus at altitudes between about 35 and 65 km are briefly reviewed. Previous predictions of the altitude oscillations of balloons filled with helium gas and water vapor are largely confirmed through numerical simulation and analysis. The need for refined thermal modelling is emphasised. Several novel technical concepts are introduced. It is concluded that phase change balloons would be more suitable than non-condensing super pressure gas balloons when repeated altitude excursions are a mission requirement.     

Cosmic-ray electron spectrum above 100 GeV from PPB-BETS experiment in Antarctica

Cosmic-ray electrons have been observed in the energy region from 10 GeV to 1 TeV with the PPB-BETS by a long duration balloon flight using a Polar Patrol Balloon (PPB) in Antarctica. The observation was carried out for 13 days at an average altitude of 35 km in January 2004. The PPB-BETS detector is an imaging calorimeter composed of scintillating-fiber belts and plastic scintillators inserted between lead plates. In the study of cosmic-ray electrons, there have been some suggestions that high-energy electrons above 100 GeV are a powerful probe to identify nearby cosmic-ray sources and search for particle dark matter. In this paper, we present the energy spectrum of cosmic-ray electrons in the energy range from 100 GeV to 1 TeV at the top of atmosphere, and compare our spectrum with the results from other experiments.     

Experimental results for Titan aerobot thermo-mechanical subsystem development

This paper describes experimental results from a development program focused on maturing Titan aerobot technology in the areas of mechanical and thermal subsystems. Results from four key activities are described: first, a cryogenic balloon materials development program involving coupon and cylinder tests and culminating in the fabrication and testing of an inflated 4.6 m long prototype blimp at 93 K; second, a combined lab experiment and numerical simulation effort to assess potential problems resulting from radioisotope power source waste heat generation near an inflated blimp; third, an aerial deployment and inflation development program consisting of laboratory and helicopter drop tests on a near full scale (11 m long) prototype blimp; and fourth, a proof of concept experiment demonstrating the viability of using a mechanically steerable high gain antenna on a floating blimp to perform direct to Earth telecommunications from Titan. The paper provides details on all of these successful activities and discusses their impact on the overall effort to produce mature systems technology for future Titan aerobot missions.     

Development overview of the revised NASA Ultra Long Duration Balloon

The desire for longer duration stratospheric flights at constant float altitudes for heavy payloads has been the focus of the development of the National Aeronautics and Space Administration’s (NASA) Ultra Long Duration Balloon (ULDB) effort. Recent efforts have focused on ground testing and analysis to understand the previously observed issue of balloon deployment. A revised approach to the pumpkin balloon design has been tested through ground testing of model balloons and through two test flights. The design approach does not require foreshortening, and will significantly reduce the balloon handling during manufacture reducing the chances of inducing damage to the envelope. Successful ground testing of model balloons lead to the fabrication and test flight of a ∼176,000 m³ (∼6.2 MCF – Million Cubic Foot) balloon. Pre-flight analytical predictions predicted that the proposed flight balloon design to be stable and should fully deploy. This paper provides an overview of this first test flight of the revised Ultra Long Duration Balloon design which was a short domestic test flight from Ft. Sumner, NM, USA. This balloon fully deployed, but developed a leak under pressurization. After an extensive investigation to the cause of the leak, a second test flight balloon was fabricated. This ∼176,000 m³ (∼6.2 MCF) balloon was flown from Kiruna, Sweden in June of 2006. Flight results for both test flights, including flight performance are presented.     

Mechanical properties of ANTRIX balloon film and fabrication of single cap large volume balloons

The zero pressure plastic balloons used for high altitude studies are generally made from polyethylene material. Tensile properties of the thin film polymer are the key parameters for material selection due to extremely low temperature of −90 °C encountered by the balloons in the tropopause region during the ascent at equatorial latitudes. The physical and structural properties of the material determine the uniformity of the stress distribution over the entire shell. Load stresses from the suspended load propagate via load tapes heat sealed along with the gore seals as per the balloon design. A balance between this heat seal strength and the film strength is a desirable property of the basic resin in terms of the bubble strength, gauge uniformity, and long-term storage properties. In addition, the design of the top shell of the balloon and its stress distribution play an important role since only a fraction of the balloon is deployed during the filling operation and the ascent. In this paper we describe the mechanical properties of the ‘ANTRIX’ film developed by us and the optimized design of single cap balloons, which have been successfully used in our experiments over the past 5 years.     

Characteristics and performance of thin LaBr3(Ce) crystal for hard X-ray astronomy

We have developed a new detector using thin lanthanum bromide crystal (32 × 3 mm) for use in X-ray astronomy. The instrument was launched in high altitude balloon flight on two different occasions, December 21, 2007, which reached a ceiling altitude of 4.3 mbs and April 25, 2008 reaching a ceiling altitude 2.8 mbs. The observed background counting rate at the ceiling altitude of 4 mbs was ∼4 × 10⁻³ ct cm⁻² s⁻¹ keV⁻¹ sr⁻¹. This paper describes the details of the experiment, the detector characteristics, and the background behaviour at the ceiling altitude.     

The Venus ionosphere

Physical properties of the Venus ionosphere obtained by experiments on the US Pioneer Venus and the Soviet Venera missions are presented in the form of models suitable for inclusion in the Venus International Reference Atmosphere. The models comprise electron density (from 120 km), electron and ion temperatures, and relative ion abundance in the altitude range from 150 km to 1000 km for solar zenith angles from 0° to 180°. In addition, information on ion transport velocities, ionopause altitudes, and magnetic field characteristics of the Venus ionosphere, are presented in tabular or graphical form. Also discussed is the solar control of the physical properties of the Venus ionosphere.     

Study of seasonal variation of winds in upper stratosphere over Hyderabad

A predictability of the stratospheric zonal winds above 38 km during the turnaround is an essential parameter for planning of the high-altitude scientific balloon flights. This information is more relevant in the case of Hyderabad balloon facility which is closer to equator and has much more unstable wind reversal patterns which appears to have changed enormously during the last decade probably in correlation with the global warming. With a majority of our flights reaching the altitudes of 38–42 km and the requirement of long float durations, a prior knowledge of wind pattern during the summer and winter turnaround seasons is highly desirable. Furthermore, the flight operation corridor for balloon flights from Hyderabad is limited to 400 km and though in the west direction there are flat lands, in all other three directions, the landscape is dotted by water bodies, reserve forests and hilly terrain, and therefore need of such a data is essential. In order to establish the climatology of the stratospheric winds and study their inter-annual variability over Hyderabad for the turnaround periods, we have made a detailed analysis of the United Kingdom Meteorological office data between 2000 and 2007, to derive average wind parameters (magnitude, direction) at different ceiling altitudes above 38 km. These results can be used only as general trend of stratospheric wind and should not be the limitation of the UKMO Data.     

Passepartout Sherpa – A low-cost,reusable transportation system into the stratosphere for small experiments

The Passepartout sounding balloon transportation system for low-mass (<$<$1200 g) experiments or hardware for validation to an altitude of 35 km is described. We present the general flight configuration, set-up of the flight control system, environmental and position sensors, power system, buoyancy considerations as well as the ground control infrastructure including recovery operations. In the telemetry and command module the integrated airborne computer is able to control the experiment, transmit telemetry and environmental data and allows for a duplex communication to a control centre for tele-commanding. The experiment module is mounted below the telemetry and command module and can either work as a standalone system or be controlled by the airborne computer. This spacing between experiment- and control unit allows for a high flexibility in the experiment design. After a parachute landing, the on-board satellite based recovery subsystems allow for a rapid tracking and recovery of the telemetry and command module and the experiment. We discuss flight data and lessons learned from two representative flights with research payloads.     

Progress of super-pressure balloon development: A new “tawara” concept with improved stability

The super-pressure balloon (SPB) has been expected to be a flight vehicle that can provide a long flight duration to science. Since 1997, we have developed the SPB. Now we are at the phase of developing an SPB of a practical size. In 2009, we carried out a test flight of a pumpkin-shaped SPB with a 60,000 m³ volume. The undesirable result of this flight aroused us to resolve the deployment instability of the pumpkin-shaped SPB, which has been known as one of the most challenging issues confronting SPB development. To explore this deployment issue, in 2010, we carried out a series of ground tests. From results of these tests, we found that an SPB design modified from pumpkin, named “tawara”, can be a good candidate to greatly improve the deployment stability of the lobed SPB.     

Assessment of the consequences of the Fengyun-1C breakup in low Earth orbit

On 11 January 2007, the People’s Republic of China conducted a successful anti-satellite test against one of their defunct polar-orbiting weather satellites. The target satellite, called Fengyun-1C, had a mass of 880 kg and was orbiting at an altitude of about 863 km when the collision occurred. Struck by a direct-ascent interceptor at a speed of 9.36 km/s, the satellite disintegrated, spreading the cataloged fragments between 200 and 4000 km, with the highest concentration near the breakup height. By the end of April 2008, 2377 pieces of debris, including the original payload remnant, had officially been cataloged by the US Space Surveillance Network. Of these, nearly 1% had reentered the Earth’s atmosphere. This deliberate act is the largest debris-generating event on record, and its consequences will adversely affect circumterrestrial space for many years.     

The high altitude student platform (HASP) for student-built payloads

An outstanding issue with aerospace workforce development is what should be done at the university level to attract and prepare undergraduates for an aerospace career. One approach adopted by many institutions is to lead students through the design and development of small payloads (less than about 500 grams) that can be carried up to high altitude (around 30 km) by a latex sounding balloon. This approach has been very successful in helping students to integrate their content knowledge with practical skills and to understand the end-to-end process of aerospace project development. Sounding balloons, however, are usually constrained in flight duration (∼30 min above 24 km) and payload weight, limiting the kinds investigations that are possible. Student built picosatellites, such as CubeSats, can be placed in low Earth orbit removing the flight duration constraint, but the delays between satellite development and launch can be years. Here, we present the inexpensive high altitude student platform (HASP) that is designed to carry at least eight student payloads at a time to an altitude of about 36 km with flight durations of 15–20 h using a small zero-pressure polyethylene film balloon. This platform provides a flight capability greater than sounding balloons and can be used to flight-test compact satellites, prototypes and other small payloads designed and built by students. The HASP includes a standard mechanical, power and communication interface for the student payload to simplify integration and allows the payloads to be fully exercised. HASP is lightweight, has simple mission requirements providing flexibility in the launch schedule, will provide a flight test opportunity at the end of each academic year.     

Balloon film strain measurement

In order to understand the state of stress in scientific balloons, a need exists for the measurement of film deformation in flight. The results of a flight test program are reported where material strain was measured for the first time during the inflation, launch, ascent and float of a typical natural shape, zero pressure scientific balloon.     

Development of the High Altitude Student Platform

The High Altitude Student Platform (HASP) was originally conceived to provide student groups with access to the near-space environment for flight durations and experiment capabilities intermediate between what is possible with small sounding balloons and low Earth orbit rocket launches. HASP is designed to carry up to twelve student payloads to an altitude of about 36 km with flight durations of 15–20 h using a small zero-pressure polyethylene film balloon. This provides a flight capability that can be used to flight-test compact satellites, prototypes and other small payloads designed and built by students. HASP includes a standard mechanical, power and communication interface for the student payload to simplify integration and allows the payloads to be fully exercised. Over the last two years a partnership between the NASA Balloon Program Office (BPO), Columbia Scientific Balloon Facility (CSBF), Louisiana State University (LSU), the Louisiana Board of Regents (BoR), and the Louisiana Space Consortium (LaSPACE) has led to the development, construction and, finally, the first flight of HASP with a complement of eight student payloads on September 4, 2006. Here we discuss the primary as-built HASP systems and features, the student payload interface, HASP performance during the first flight and plans for continuing HASP flights. The HASP project maintains a website at http://laspace.lsu.edu/hasp/ where flight application, interface documentation and status information can be obtained.