Hybrid power source for manportable applications

In this paper, we present the results of work with a hybrid power system made of a fuel cell and rechargeable battery with pulse power capability. This hybrid power source successfully ran pulse power load based on the power profile of the present and future manportable military electronics and communications equipment. The hybrid consisted of a 35 W proton exchange membrane fuel cell (PEMFC) stack in parallel with a Li-ion battery. In this work, two cyclic load scenarios were utilized. Each consisted of a baseline load for 9 minutes followed by a higher pulse load for 1 minute. One test profile consisted of 20 W (baseline)/40 W (pulse) load, whereas, the second was 25 W/50 W. Under both scenarios, the hybrid provided significant enhancements in performance over the individual components tested separately. These results are discussed and analyzed. Also discussed are possible future implications of such technology and approach.     

燃料电池无人机动力系统方案设计与试验

针对燃料电池为主能源的无人机（UAV）动力系统,设计了纯燃料电池动力系统、燃料电池/蓄电池（简称燃蓄）被/主动混合动力系统3种拓扑结构方案。以空冷质子交换膜燃料电池为例,搭建了燃料电池动力系统方案一体化试验平台。考虑阶梯型和阶跃型2种加载形式,试验研究了燃料电池自身的动态特性和启动特性。以阶梯型功率剖面的加载形式,试验研究了纯燃料电池动力系统放电特性;以无人机典型任务剖面作为加载形式,开展燃蓄被/主动混合动力系统对比试验研究。试验结果表明：纯燃料电池动力方案适用于低机动小型无人机,燃蓄被动混合方案可满足小型无人机大机动飞行,燃蓄主动混合方案系统可适应中大型无人机更长航时飞行。     

Integration of Large Power Systems into Manned Space Stations

Essential design factors and system characteristics are explored for integration of large power systems into manned space stations. The impact of the type of power system selected upon the space station is outlined, as is the impact of the mission requirements upon the selection of power systems. Criteria for resolving the selection/application/ integration problems are provided. Comparisons between systems are based on recently defined space-station models for 90-day to five-year mission durations in the 1970' s, with four-to nine-man crews. Power systems encompass power levels from 3 to 50 kWe and include solar cell/battery. fuel cell, hybrid fuel cell/solar cell, radioisotope, and nuclear reactor systems. Thermoelectric, Brayton cycle, organic Rankine, and liquid-metal Rankine power conversion systems are considered for the nuclear energy sources. Both rigid and roll-out photovoltaic array configurations are analyzed with respect to the solar energy source.     

Fuel cells for “personal electricity”

Cars powered by fuel cells have been built and tested; however, the aerospace fuel cells could not deliver high power quickly when the driver wanted to accelerate his car. Today's hybrid electric cars carry a battery that supplies the acceleration power, and the prime power source, whether an engine or fuel cell, is not stressed with sudden load peaks. Zero air pollution becomes attainable when fuel-cells supply the prime power on a hybrid vehicle     

燃料电池无人机能源管理与飞行状态耦合

开展了燃料电池/锂电池（简称燃锂）混合动力无人机的能源管理与飞行状态耦合研究。综合顶层飞行任务规划与底层能源系统管理,以动力系统模型为耦合点联立能源系统与无人机运动方程,建立能源状态与运动状态耦合模型。针对燃锂混合最紧密的爬升过程,以迎角、转速和燃料电池的放电功率作为控制变量,建立了燃料消耗最小的能源管理与航迹规划耦合最优控制问题,研究不同爬升高度对最优控制过程的影响,并与模糊控制能源管理策略进行对比分析。针对大功率短时爬升和小功率长时巡航的典型任务特点,建立了燃锂最优混合问题。研究了最优的锂电池容量和燃料电池功率水平的混合量,以及爬升和巡航两阶段最优功率分配和飞行状态,分析了不同巡航目标高度对最优混合量和飞行状态的影响。结果表明：采用能源与航迹耦合的最优控制策略在给出最优功率流分配的同时,能够很好地兼顾飞行状态控制;对燃锂混合和飞行状态的综合优化可以有效地处理爬升和巡航阶段的能源需求矛盾,在给出最优燃锂混合量和飞行状态的同时,降低整个任务过程的燃料消耗。     

Tapped-inductor filter assisted soft-switching PWM DC-DC power converter

A novel high-frequency transformer linked full-bridge type soft-switching phase-shift pulsewidth modulated (PWM) controlled dc-dc power converter is presented, which can be used as a power conditioner for small-scale photovoltaic and fuel cell power generation systems as well as isolated boost dc-dc power converter for automotive ac power supply. In these applications with low-voltage large-current sources, the full-bridge circuit is the most attractive topology due to the possibility of using low-voltage high-performance metal-oxide-semiconductor field-effect transistor (MOSFET) and achieving high efficiency of the dc-dc power converter. A tapped-inductor filter including the freewheeling diode is newly implemented in the output stage of the full-bridge phase-shift PWM dc-dc converter to achieve soft-switching operation for the wide load variation range. Moreover, in the proposed converter circuit, the circulating current is effectively minimized without using additional resonant circuit and auxiliary power switching devices. The practical effectiveness of the proposed soft-switching dc-dc power converter was verified in laboratory level experiment with 1 kW 100 kHz breadboard setup using power MOSFETs. Actual efficiency of 94-97% was obtained for the wide duty cycle and load variation ranges.     

Hybrid power sources for Land Warrior scenario

Hybrid systems utilizing a zinc-air battery or a Proton Exchange Membrane Fuel Cell (PEMFC) as the high energy density component coupled with a rechargeable battery (lead-acid or nickel-metal hydride) or electrochemical capacitor (EC) bank as the high power density component were tested under a high-pulse application load, Land Warrior (LW). The hybrid power sources successfully operated the LW cyclic load beyond the capabilities of the specific single chemistry systems studied. The zinc-air battery hybrids allowed approximately triple the operation time of PEMFC hybrids. The best performing hybrid system was the zinc-air battery/lead-acid battery. It provided the greatest operating voltage and longest operating time     

基于车载用燃料电池直流变换器的研究及应用

通过对燃料电池的特性及碳化硅(SiC)功率器件分析,研究适合车载用的高效率和高可靠性的燃料电池专用Boost变换器。通过对变换器的拓扑结构的优化、效率的提升及控制方法改进等方面研究,设计了一款电压变换比大的适合燃料电池运行要求的高效及可靠运行的变换器。试验样机测试证明,该变换器具有良好的动态和稳态控制特性、效率高,可实现燃料电池的稳定输出运行,有效保护了燃料电池,进一步延长了燃料电池寿命。     

Stepped Sinewave Inverter

A stepped sinewave dc/ac inverter was analyzed for an inductive load with respect to load current and voltage, harmonics, power factor, and efficiency. This special inverter of high efficiency and low harmonic content is constructed by synthesizing the sinusoidal output by discrete voltage sources, such as storage batteries, solar cell, etc., with electronic switching of the sources at specific time intervals. The switching times are determined for the condition of minimum distortion of the synthesized wave. A 50 W inverter was built and tested to demonstrate this approach.     

Bipolar nickel-metal hydride battery for hybrid vehicles

Hybrid electric vehicles are receiving increased interest as an approach to decrease vehicle pollution, dependence, and consumption of liquid petroleum and meet forthcoming Government vehicle emission standards. A number of schemes are under consideration (heat engine battery, fuel cell battery, peaking battery, inner-city battery, etc.). The success of any of the approaches will be dependent on battery capabilities, i.e., power, density, life, and cost. The nickel-metal hydride system appears to be the most promising of the candidate battery chemistries. Preliminary designs and analysis have been prepared and are presented for various configurations. Initial performance characterization tests are presented. It is concluded that a bipolar package arrangement for the Ni-MH chemistry appears most suited for the hybrid vehicle application considered     

航空用燃料电池及混合电推进系统发展综述

随着世界范围内碳减排需求的日益增长及长航时飞机的发展需要,高效率的燃料电池航空电推进系统逐渐受到重视,氢能航空的理念被人们所熟知。可使用碳氢燃料的高温燃料电池还可与燃气涡轮组成混合动力系统,发电效率进一步提高至70%。本文首先回顾了燃料电池及燃料电池涡轮混合系统在航空能源、动力系统方向应用概况;接着,概述了几种突破现有涡轮发动机技术瓶颈的新概念混合电推进系统,如发电与推进一体化燃料电池涡轮混合动力系统和无涡轮燃料电池混合推进系统;基于此,本文分析了限制燃料电池混合系统实际应用的关键技术难题,主要体现在混合动力系统功重比较低、大分子碳氢燃料重整技术未突破两方面。     

Frequency-controlled series-resonant converter with synchronous rectifier

This paper presents an analysis and experimental results for a frequency-controlled series-resonant dc-dc converter that consists of a Class-D zero-voltage-switching (ZVS) series-resonant inverter and a center-tapped synchronous rectifier. If the dc output voltage is low, the efficiency of the converter is dominated by the efficiency of the rectifier. Low on-resistance metal-oxide-semiconductor field-effect transistors (MOSFETs) are used in the rectifier instead of diodes because the forward voltage drop across the rectifying device is low, resulting in a high efficiency. The dc output voltage is regulated against variations in the load resistance and the dc input voltage by varying the operating frequency. Experimental results are presented for a converter with a dc input voltage of 150 V, an output voltage of 5 V, and a dc load resistance ranging from 0.5 to 5.5 R. The measured efficiency was 86% for a 50 W output and 89% for a 25 W output. The theoretical results were in good agreement with the measured results.     

Brazil uses fuel cells to supplement utility power

Growing electric loads and the dearth of new power plants have created severe worldwide power shortages, as well as a crisis in the nation of Brazil. Analysis and modeling has shown that the crisis could be relieved in a fast and practical manner by placing fuel cells at optimum locations and carefully scheduling their operation. Acquiring the needed data for the model and optimizing the model took a lot of effort. For example, the time when the peak load occurs varies among the types of power consumers. In some residential neighborhoods of Brazil, the peak load occurs when people shower with electrically-heated water. There the fuel cells can be best located where their heat losses can be used to heat water.     

Three-phase single-stage ac/dc boost integrated series resonant converter

A new ac/dc 3-/spl phi/ single-stage converter is proposed integrating a 3-/spl phi/ discontinuous current mode (DCM) boost with a dc/dc fixed frequency series resonant converter (SRC). This converter has the following features: natural power factor correction, soft switching, high-frequency (HF) transformer isolation with the series resonant tank operating in above resonance mode, etc. A new complementary gating control scheme is used for simultaneous control of boost converter and the SRC. Modes of operation are presented and analyzed. Based on the analysis, design curves are obtained. An optimum design is given and a design example is presented. Results obtained from SPICE simulation for the designed converter are given to verify the performance of the proposed converter for varying load as well as line voltage. Experimental results obtained from a laboratory prototype converter are presented to verify the theory.     

基于自适应神经模糊推理算法的无人机电推进燃料电池供气系统性能优化

本文针对某无人机基于聚合物交换膜燃料电池和锂离子电池的混合动力电推进系统的应用,研究开发了一种基于自适应神经模糊推理系统的电源管理系统控制技术,以控制混合动力电力推进系统,同时优化燃料电池供气系统的性能。本文以所建立的某无人机混合电推进系统数学模型为研究对象,研究了燃料电池电流与燃料电池供气系统压缩机功率之间的关系,建立了燃料电池电流与最佳压缩机功率关系的参考模型。在参考模型的基础上,引入自适应控制器来优化燃料电池供气系统的性能。基于自适应神经模糊推理系统的控制器将压缩机的实际运行功率动态调整到参考模型中定义的最佳值。自适应控制器的在线学习和训练能力用来辨识燃料电池电流的非线性变化,并产生压缩机电机电压的控制信号,以优化燃料电池供气系统的性能。在Matlab 仿真环境中开发了质子交换膜燃料电池和锂离子混合动力电推进系统模型并对所设计的控制器进行了仿真分析,结果表明基于自适应神经模糊推理系统的控制器为燃料电池供气系统压缩机性能优化提供了一种新颖而全面的途径,使燃料电池供气系统获得最大净功率输出。将燃料电池系统的净功率输出与最佳压缩机功率和恒定压缩机功率进行了比较,结果表明优化的压缩机功率配置比恒定的压缩机功率配置节能2.62%。同时,燃料电池自适应神经模糊推理系统控制器优化了燃料电池供气系统的能量利用。     

Energy management onboard the Space Station-a rule-based approach

The logic and the schedule for a rule-based optimization technique useful for energy management onboard the Space Station are presented. A diverse array of experiments is scheduled within the constraints of limited solar energy and battery storage availability, taking into account the uneven energy supply between the sunshine and eclipse periods and the occasional need to serve a peak load and the full battery charging load simultaneously. In addition, the noninterruptible and nonrestartable nature of many experiments has to be accounted for in the schedule. These factors have been accounted for by using various time intervals and priority weighting factors. Supply/demand windows of various durations are tested for the typical load profile. This shows under what circumstances fewer scheduling tasks are needed and how a closer match between the supply and demand can be obtained. The optimal supply/demand is expressed in terms of the excess and shortage of electricity, the peak load, and the time displacement of the individual payloads. This technique is implemented using Prolog and Fortran     

Modeling of a new ZVS bi-directional dc-dc converter

A dual half-bridge (DHB) bidirectional dc-dc converter is a new proposed topology that has the advantages of decreased number of devices, soft-switching implementation, low cost, and high efficiency. Typical applications of this converter are the auxiliary power supply in fuel cell vehicles and battery charging and discharging systems where the power density, cost, weight, and reliability are critical factors. A switching-frequency-dependent state-space averaged model of the converter is developed here for either direction of power flow. This averaged model can be used to derive the steady-state characteristics and small signal dynamics of the proposed topology. It also provides a fast simulation tool to investigate the transient response of the converter. The simulated waveforms of the mathematical model are compared with the detailed circuit simulation to verify the accuracy of the modeling.     

Algorithms for Power Converter Design Optimization

A practical optimization approach for power converters is established which allows conception of a design to meet all powercircuit performance requirements and concurrently to optimize a defined quantity such as weight or losses. In addition to facilitating a cost effective design, the computer-aided approach provides a means to readily assess a) the weight-efficiency tradeoff, b) impacts of converter requirements and component characteristics on a given design, and c) optimum power-system configurations. The following two popular algorithms for nonlinearly constrained optimization are utilized to design the power converter: 1) the sequential unconstrained minimization technique, SUMT Version 4; 2) the ALAG penalty function technique, ALAG5. These algorithms are compared, and suggestions are made for improving the efficiency of the optimization algorithms for power converter design.     

Single-Stage Single-Switch Switched-Capacitor Buck/Buck-Boost-Type Converter

A new dc-dc converter featuring a steep step-down of the input voltage is presented. It answers a typical need for on-board aeronautics modern power architectures: power supplies with a large conversion ratio able to deliver an output voltage of 1–1.2 V. The proposed structure is derived from a switched-capacitor circuit integrated with a buck converter; they share the same active switch. The proposed solution removes the electromagnetic interference (EMI) emission due to the large di/dt in the input current of the switched-capacitor power supplies. Compared with a quadratic buck converter, it presents a similar complexity, a smaller reduction in the line voltage at full load (but less conduction losses due to smaller input inductor current and capacitor voltage), lower voltage stresses on the transistor and diodes, lower current stresses in the diodes, and smaller size inductors. A similar structure using a buck-boost converter as the second stage is also presented. The experimental results confirm the theoretical developments.