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Liquid rocket engines for launch vehicles and space crafts as well as their subsystems need to be verified and qualified during hot-runs. A high test cadence combined with a flexible test team helps to reduce the cost for test verification during development/qualification as well as during acceptance testing for production. Test facility intelligence allows to test subsystems in the same manner as during complete engine system tests and will therefore reduce development time and cost.This paper gives an overview of the maturing of test engineering know how for rocket engine test stands as well as high altitude test stands for small propulsion thrusters at EADS-ST in Ottobrunn and Lampoldshausen and is split into two parts:
• Part 1 gives a historical overview of the EADS-ST test stands at Ottobrunn and Lampoldshausen since the beginning of Rocket propulsion activities in the 1960s.
• Part 2 gives an overview of the actual test capabilities and the test engineering know-how for test stand construction/adaptation and their use during running programs.
Examples of actual realised facility concepts are given to demonstrate cost saving potential for test programs in both cases for development/qualification issues as well as for production purposes.

Article Outline

1. Introduction
2. Historical overview
2.1. Ottobrunn
2.1.1. Air-breathing propulsion
2.2. Lampoldshausen
2.2.1. Attitude control systems
2.2.2. Launcher Propulsion
3. Today's status of hot firing test facilities at Lampoldshausen
4. Test facility engineering know how
5. Conclusion and outlook
References

1. Introduction

Test facilities are an indispensable element for the development and acceptance of space systems/subsystems and components. Hot-test facilities especially with environment simulation (e.g., altitude simulation) are very unique and are specifically designed to their needs.In Germany rocket propulsion developments were started during the 1950s in Ottobrunn near Munich. Beginning in the 1960s developments of attitude control engines and thruster for space crafts were started in Lampoldshausen. In addition to these two plants with test facilities and test capabilities, a third centre with test facilities operated by ERNO in Trauen was built up for the development of the ELDO Launcher (Europa III).In the frame of the consolidation of the different Space Propulsion activities within Dasa (Daimler-Benz Aerospace) in the 1990s as well as the creation of EADS-Space, all test activities were concentrated to the Lampoldshausen site, concluded in 2000.Main reasons for this concentration to one test site were:
• One EADS-ST test-centre in Germany.
• One EADS-ST Test and Engineering Team at one location.
• Multi-use of the three EADS test fields in Lampoldshausen instead of 10 facilities.
• Experts with test engineering know how for development and production programs at one location.
• Synergy effects for test facility modification/maintenance and field support together with DLR.
In addition, cost aspects, especially for test conductions have to be reduced. Therefore, the facility and test requirements have been changed by:
• Using more intelligence in the design and features of the facility (e.g., several test objectives to be tested during one hot-firing test).
• Use of test data for computer simulations as code calibration and therefore reduction of the total number of needed tests.
• Multi-function of test specialists with the main goal to reduce the test team size.
• Computer aided test set-up, firing sequencing and online documentation.

2. Historical overview

2.1. Ottobrunn

A complete overview of all technologies created since the mid of the 1950s is given by Hopmann in [1]. Within this chapter the focus was set on technologies and know how generated in the frame of the Ariane cyrogenic developments at P 59 and air-breathing propulsion [2] and [3].The start of the ARIANE 1 programme and the contract for the development of the HM7-A thrust chamber called for a new facility complex. The erection of the P 59 Test facility was the first high-pressure thrust chamber facility in Europe with a storage level of 800 bars. This high pressure gas was needed to feed the 400 bar LH2 and LOX vacuum insulated run-tanks. For this facility also a special valve test facility was erected in order to test the facility valves in advance to their integration into the test bench (Fig. 1).  相似文献   

12.
Significant advances have been made during the last decade in several fields of solid propulsion: the advances have enabled new savings in the motor development phase and recurring costs, because they help limit the number of prototypes and tests.The purpose of the paper is to describe the improvements achieved by SNPE in solid grain technologies, making these technologies available for new developments in more efficient and reliable future SRMs: new energetic molecules, new solid propellants, new processes for grain manufacturing, quick response grain design tools associated with advanced models for grain performance predictions.Using its expertise in chemical synthesis, SNPE develops new molecules to fit new energetic material requirements.Tests based on new propellant formulations have produced good results in the propellant performance/safety behavior ratio. New processes have been developed simultaneously to reduce the manufacturing costs of the new propellants.In addition, the grain design has been optimized by using the latest generation of predictive theoretical tools supported by a large data bank of experimental parameters resulting from over 30 years' experience in solid propulsion:
• Computer-aided method for the preliminary grain design
• Advanced models for SRM operating and performance predictions

References

A Davenas, D Boury, M Calabro, B D'Andrea and A Mc Donald, Solid Propulsion for Space Applications: A Roadmap, 51st IAF Congress, Rio de Janeiro, Brazil (2000).
H Austruy, M Biagioni and Y Pelipenko, Improvement in Propellant and Process for Ariane 5 Boosters (1998) AIAA 98-35588.
Y Longevialle, M Golfier, H Graindorge and G Jacob, The use of new molecules in high performances energetic materials, NDIA Insensible munitions and energetic materials technology symposium, Tampa, Florida (1999).
A.T. Nielsen, J. Org. Chem. 55 (1990), pp. 1459–1466 US Patent 5 693 794, 30/09/1998. Full Text via CrossRef | View Record in Scopus | Cited By in Scopus (58)
Bescond P, Graindorge H, Mace H, EP 913374, 6/05/1999.
G Jacob, G Lacroix and V Destombes, Identification and analysis of impurities of HNIW, 31st Annual Conference of ICT (2000).
B D'Andrea, F Lillo, A Faure and C Perut, A New Generation of Solid Propellants for Space Launchers, 50th IAF Congress, Amsterdam, The Netherlands (1999).
D.W. Doll and G.K. Lund, Magnesium neutralized clean propellant (1991) AIAA 91-2560.
C. Beckman, Clean propellants for space launch boosters, Propulsion and Energetic Panel, 84th Symposium held in Aalesund, Norway (2921994).
B. D'Andrea, B. Lillo, A. Volpi, C. Zanotti and P. Giuliani, Advanced solid propellant composition for low environmental impact and negligible erosive effect, ISTS (1998) 98-a-1-12.
J.C Chastenet and A Mobuchon, Prediction of Air Bag Performance, 5 ISCP, Stresa, Italy (2000).
J. Thépénier, D. Ribereau and E. Giraud, Grain Design for thrust trace shaping in segmented solids for the SRBs IAF-99-S.2.09, 50th IAF Congress, Amsterdam, The Netherlands (1999).
J. Thépénier, D. Ribereau and E. Giraud, Application of advanced computational softwares in propellant grain analysis : a major contribution to future SRM development for space application IAF-97-S.4.06, 48th IAF Congress, Torino, Italy (97).
A. Davenas and J. Thépénier, Recent Progress in the prediction and analysis of the operation of Solid Rocket Motors IAF-98-S2.06, 49th IAF Congress, Melbourne, Australia (1998).
D. Ribéreau, P. Le Breton and E. Giraud, SRM 3D surface burnback computation using mixes stratification deduced from 3D grain filling simulation, AIAA 99-2802, 35th AIAA JPC Conference, Los Angeles, USA (1999).
Mary. Y; “Simulation de coulée gravitaire, validation du code MONTREAL.”, DEA mechanics report, 1995.
P. Le Breton, D. Ribéreau, F. Godfroy, R. Abgrall and S. Augoula, SRM Performance Analysis by coupling bidimensional surface burnback and Pressure field computations AIAA 98-3968, 34th AIAA JPC Conference, Cleveland, USA (1998).
P. Durand, B. Vieille, H. Lambare, P. Vuillermoz, G. Bourit and P. Steinfeld, A three dimensional CFD numerical Code dedicated to space propulsive flows AIAA 00-3864, 36th AIAA JPC Conference, Huntsville, USA (2000).
  相似文献   

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Claudio Maccone   《Acta Astronautica》2006,58(12):662-670
A system of two space bases housing missiles for an efficient Planetary Defense of the Earth from asteroids and comets was firstly proposed by this author in 2002. It was then shown that the five Lagrangian points of the Earth–Moon system lead naturally to only two unmistakable locations of these two space bases within the sphere of influence of the Earth. These locations are the two Lagrangian points L1 (in between the Earth and the Moon) and L3 (in the direction opposite to the Moon from the Earth). In fact, placing missiles based at L1 and L3 would enable the missiles to deflect the trajectory of incoming asteroids by hitting them orthogonally to their impact trajectory toward the Earth, thus maximizing the deflection at best. It was also shown that confocal conics are the only class of missile trajectories fulfilling this “best orthogonal deflection” requirement.The mathematical theory developed by the author in the years 2002–2004 was just the beginning of a more expanded research program about the Planetary Defense. In fact, while those papers developed the formal Keplerian theory of the Optimal Planetary Defense achievable from the Earth–Moon Lagrangian points L1 and L3, this paper is devoted to the proof of a simple “(small) asteroid deflection law” relating directly the following variables to each other:
(1) the speed of the arriving asteroid with respect to the Earth (known from the astrometric observations);
(2) the asteroid's size and density (also supposed to be known from astronomical observations of various types);
(3) the “security radius” of the Earth, that is, the minimal sphere around the Earth outside which we must force the asteroid to fly if we want to be safe on Earth. Typically, we assume the security radius to equal about 10,000 km from the Earth center, but this number might be changed by more refined analyses, especially in the case of “rubble pile” asteroids;
(4) the distance from the Earth of the two Lagrangian points L1 and L3 where the defense missiles are to be housed;
(5) the deflecting missile's data, namely its mass and especially its “extra-boost”, that is, the extra-energy by which the missile must hit the asteroid to achieve the requested minimal deflection outside the security radius around the Earth.
This discovery of the simple “asteroid deflection law” presented in this paper was possible because:
(1) In the vicinity of the Earth, the hyperbola of the arriving asteroid is nearly the same as its own asymptote, namely, the asteroid's hyperbola is very much like a straight line. We call this approximation the line/circle approximation. Although “rough” compared to the ordinary Keplerian theory, this approximation simplifies the mathematical problem to such an extent that two simple, final equations can be derived.
(2) The confocal missile trajectory, orthogonal to this straight line, ceases then to be an ellipse to become just a circle centered at the Earth. This fact also simplifies things greatly. Our results are thus to be regarded as a good engineering approximation, valid for a preliminary astronautical design of the missiles and bases at L1 and L3.
Still, many more sophisticated refinements would be needed for a complete Planetary Defense System:
(1) taking into account many perturbation forces of all kinds acting on both the asteroids and missiles shot from L1 and L3;
(2) adding more (non-optimal) trajectories of missiles shot from either the Lagrangian points L4 and L5 of the Earth–Moon system or from the surface of the Moon itself;
(3) encompassing the full range of missiles currently available to the USA (and possibly other countries) so as to really see “which missiles could divert which asteroids”, even just within the very simplified scheme proposed in this paper.
In summary: outlined for the first time in February 2002, our Confocal Planetary Defense concept is a simplified Keplerian Theory that already proved simple enough to catch the attention of scholars, popular writers, and representatives of the US Military. These developments would hopefully mark the beginning of a general mathematical vision for building an efficient Planetary Defense System in space and in the vicinity of the Earth, although not on the surface of the Earth itself!We must make a real progress beyond academic papers, Hollywood movies and secret military plans, before asteroids like 99942 Apophis get close enough to destroy us in 2029 or a little later.  相似文献   

15.
In late 2006, NASA's Constellation Program sponsored a study to examine the feasibility of sending a piloted Orion spacecraft to a near-Earth object. NEOs are asteroids or comets that have perihelion distances less than or equal to 1.3 astronomical units, and can have orbits that cross that of the Earth. Therefore, the most suitable targets for the Orion Crew Exploration Vehicle (CEV) are those NEOs in heliocentric orbits similar to Earth's (i.e. low inclination and low eccentricity). One of the significant advantages of this type of mission is that it strengthens and validates the foundational infrastructure of the United States Space Exploration Policy and is highly complementary to NASA's planned lunar sortie and outpost missions circa 2020. A human expedition to a NEO would not only underline the broad utility of the Orion CEV and Ares launch systems, but would also be the first human expedition to an interplanetary body beyond the Earth–Moon system. These deep space operations will present unique challenges not present in lunar missions for the onboard crew, spacecraft systems, and mission control team. Executing several piloted NEO missions will enable NASA to gain crucial deep space operational experience, which will be necessary prerequisites for the eventual human missions to Mars.Our NEO team will present and discuss the following:
• new mission trajectories and concepts;
• operational command and control considerations;
• expected science, operational, resource utilization, and impact mitigation returns; and
• continued exploration momentum and future Mars exploration benefits.
Keywords: NASA; Human spaceflight; NEO; Near-Earth asteroid; Orion spacecraft; Constellation program; Deep space  相似文献   

16.
This work is a continuation of investigation [1] of the behavior of the solar wind’s and interplanetary magnetic field’s parameters near the onset of geomagnetic storms for various types of solar wind streams. The data of the OMNI base for the 1976–2000 period are used in the analysis. The types of solar wind streams were determined, and the times of beginning (onsets) of magnetic storms were distributed in solar wind types as follows: CIR (121 storms), Sheath (22 storms), MC (113 storms), and “uncertain type” (367 storms). The growth of variations (hourly standard deviations) of the density and IMF magnitude was observed 5–10 hours before the onset only in the Sheath. For the CIR-, Sheath-and MC-induced storms the dependence between the minimum of the IMF B z-component and the minimum of the D st -index, as well as the dependence between the electric field E y of solar wind and the minimum of the D st -index are steeper than those for the “uncertain” solar wind type. The steepest D st vs. B z dependence is observed in the Sheath, and the steepest D st vs. E y dependence is observed in the MC.  相似文献   

17.
《Acta Astronautica》1987,15(9):719-723
The paper describes initiation and nature of the PS contingency situation and analyzes the capabilities for its elimination. The following activities for restoration procedures to provide propulsion system functioning are considered in full scope:
  • 1.a) Methods and program development to provide repair-restoration operations (RRO)
  • 2.b) Equipment development and manufacture (instruments, rigging, devices etc.)
  • 3.c) Repair-restorations operations definition in ground conditions on mock-ups and cosmonauts training.
Furthermore the prepared restoration procedures performed during the flight are described as well.  相似文献   

18.
The results of measurements of fluxes and spectra carried out using the RELEC (relativistic electrons) equipment onboard the VERNOV satellite in the second half of 2014 are presented. The VERNOV satellite was launched on July 8, 2014 in a sun-synchronous orbit with an altitude from 640 to 830 km and an inclination of 98.4°. Scientific information from the satellite was first received on July 20, 2014. The comparative analysis of electron fluxes using data from RELEC and using experimental data on the electron detection by satellites Elektro-L (positioned at a geostationary orbit) and Meteor-M no. 2 (positioned at a circular polar orbit at an altitude of about 800 km as the VERNOV satellite) will make it possible to study the spatial distribution pattern of energetic electrons in near-Earth space in more detail.  相似文献   

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Abstract

Events, like objects, can be decomposed into parts. Path, the spatiotemporal trajectory of an object during an event, is the most commonly labeled event feature across the world's languages, provides important social information, and is increasingly central to theories of general event segmentation. However, little is understood about how adults visually segment paths. We apply theories developed for object segmentation to help understand path segmentation. Overall subjects segmented equivalent object shapes and event paths in similar ways following patterns predicted by Singh and Hoffman's (2001) Singh, M. and Hoffman, D. D. 2001. “Parts-based representations of visual shape and implications for visual cognition.”. In From fragments to objects—Segmentation and grouping in vision Edited by: Shipley, T. F. and Kellman, P. J. 401459. New York, NY: Elsevier Science..  [Google Scholar] geometric analysis of object parts. There were two notable differences between object and event segmentation: (1) event parsing occurred at points of negative curvature minima and positive curvature maxima as opposed to simply negative curvature minima; and (2) event parsing was more frequent and variable than object parsing. Implications of these results for event perception and categorization are discussed.  相似文献   

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