碰摩约束下柔性转子模态特性及其计算方法

以航空发动机低压（LP）转子为代表的柔性转子,通常具有两端大质量、细长轴和长跨度支承的"弱刚度"结构力学特征,这使得碰摩产生的约束作用不可忽视,其将会导致柔性转子模态特性改变,进而造成临界转速等动力学目标偏于设计状态。本文以典型航空发动机低压柔性转子为对象,结合梁单元法提出了此类复杂转子在碰摩约束下的动力学建模方法;将谐波平衡思想与频域的自由度缩减技术结合,提出了相适用的非线性模态求解方法;在此之上基于ANSYS和MATLAB平台,建立了含碰摩约束的复杂转子非线性模态分析的一般流程。将方法应用到某型柔性转子系统,成功获得其模态特性,结果表明：碰摩约束使转子模态频率增加,且随转子振幅增加而增加,尤其是对风扇碰摩较为敏感的一阶弯曲模态,正/反进动模态频率变化率可达16%和29%,但模态频率的变化始终在特定区间内;碰摩对转子模态频率的影响程度与陀螺效应、转子振型及机匣刚度密切相关,但对摩擦系数不敏感。由于接触点处摩擦力做功影响,柔性转子各阶反进动模态阻尼在碰摩严重时小于0,反进动模态能发生失稳。     

Modal analysis strategy and nonlinear dynamic characteristics of complicated aero-engine dual-rotor system with rub-impact

This paper aims to gain insight into the nonlinear modal characteristics and the possible influence of the modes on the responses for the practical dual-rotor system with rub-impact in aero-engine. The finite solid element method combined with a constraint stiffness model produced by rub-impact is introduced to build the governing equation of the complicated nonlinear dualrotor system. In order to deal with the efficiency and numerical divergence in the process of solving the nonlinear modes of ...     

带柔性过渡段悬臂动力涡轮转子动力学研究

针对涡轴发动机带柔性过渡段悬臂动力涡轮转子动力学开展了系统的计算分析和试验研究。建立了转子的有限元分析模型,对临界转速、振型和稳态不平衡响应进行了计算分析。在高速旋转试验器上开展了全转速范围内的动力特性和高速动平衡试验,以及慢车转速下5 min的振动考核试验,在整机台架上进行了发动机试车。验证了转子良好的振动特性以及轴向环下润滑设计和临界转速设计的合理性,提出了1号平衡凸台轴向位置的优化方案和试验转接段的改进方案。为发动机实现转速达标提供了强有力的保证,具有重要的工程应用价值。     

Aeroelastic prediction and analysis for a transonic fan rotor with the “hot” blade shape

This paper focuses on aeroelastic prediction and analysis for a transonic fan rotor with only its “hot” (running) blade shape available, which is often the case in practical engineering such as in the design stage. Based on an in-house and well-validated CFD solver and a hybrid structural finite element modeling/modal approach, three main aspects are considered with special emphasis on dealing with the “hot” blade shape. First, static aeroelastic analysis is presented for shape transformation between “cold” (manufacturing) and “hot” blades, and influence of the dynamic variation of “hot” shape on evaluated aerodynamic performance is investigated. Second, implementation of the energy method for flutter prediction is given and both a regularly used fixed “hot” shape and a variable “hot” shape are considered. Through comparison, influence of the dynamic variation of “hot” shape on evaluated aeroelastic stability is also investigated. Third, another common way to predict flutter, time-domain method, is used for the same concerned case, from which the predicted flutter characteristics are compared with those from the energy method. A well-publicized axial-flow transonic fan rotor, Rotor 67, is selected as a typical example, and the corresponding numerical results and discussions are presented in detail.