A 10 kW DC-DC converter using IGBTs with active snubbers

This full bridge DC-DC converter employs zero voltage switching (ZVS) on one leg and zero current switching (ZCS) on the other. This technique produces exceptionally low insulated-gate bipolar transistor (IGBT) switching losses through the use of an active snubber that recycles energy back to the source. Experimental results are presented for a 10-kW, 20-kHz converter     

Improved ZCS-PWM commutation cell for IGBTs application

An improved zero-current-switching pulsewidth-modulated (ZCS-PWM) commutation cell is presented, which is suitable for high-power applications using insulated gate bipolar transistors (IGBTs) as the power switches. It provides ZCS operation for active switches and zero-voltage-switching (ZVS) operation for passive switches. Besides operating at constant frequency and reducing commutation losses, the proposed ZCS-PWM switch cell has no additional current stress and conduction loss in the main switch. To demonstrate the feasibility of the proposed ZCS-PWM commutation cell, it was applied to a boost converter. Operating principle, theoretical analysis, design guidelines, and a design example are described and verified by experiment results obtained from a prototype rated 1 kW and operating at 40 kHz. The PWM switch model and state-space averaging approach is also used to estimate and examine the steady-state and dynamic character of ZCS-PWM boost converter system. Finally, the application of the proposed soft-switching technique in the dc-dc nonisolated converters is presented.     

Single-stage ZVS PWM full-bridge converter

A new soft-switched ac-dc single-stage pulse width modulation (PWM) full-bridge converter is proposed. The converter operates with zero-voltage switching (ZVS), fixed switching frequency, and with a continuous input current that is sinusoidal and in phase with the input voltage. This is in contrast with other ac-dc single-stage PWM full-bridge converters that are either resonant converters operating with variable switching frequency control and high conduction losses, converters whose switches cannot operate with ZVS, or converters that cannot perform power factor correction (PFC) unless the input current is discontinuous. All converter switches operate with soft-switching due to a simple auxiliary circuit that is used for only a small fraction of the switching cycle. The operation of the converter is explained and analyzed, guidelines for the design of the converter are given, and its feasibility is shown with results obtained from an experimental prototype.     

PWM converter with low stresses and zero capacitive turn-on losses

A buck converter operating at constant switching frequency, whose active switches and recovery diode commutate at zero-voltage-switching (ZVS), with zero capacitive turn-on losses, is proposed. By using the parasitic capacitances of the switches as resonant capacitors, multiresonance is created. The resonant stage takes place only after the resonant inductor has been discharged, thus avoiding a resonant current peak; the devices are subjected to the same stresses as their counterparts in conventional hard-switching converters. A high efficiency is obtained.     

High-performance front-end converter for avionics applications [aircraft power systems]

The distributed power systems of future commercial aircraft will adopt variable frequency generation (360 to 800 Hz). Front-end converters in the system will be required to have a high efficiency and a low total harmonic distortion (THD) of the input current. This paper explains the design of a zero-voltage-switching (ZVS) active-clamped isolated low-harmonic SEPIC rectifier for such applications. Utilization of the transformer leakage inductance for ZVS and a single-layer transformer design contribute to a high efficiency. An accurate averaged switch model has been developed, which shows that the control-to-input-current transfer function of this converter does not exhibit resonances observed in the conventional SEPIC. As a result, for closed-loop operation using average current control, damping of the coupling capacitor is not required. Operating at a switching frequency of 200 kHz, an experimental 100 W, 28 V output rectifier achieves a THD of 3-4% and efficiency exceeding 90% over the entire line frequency range.     

ZVT boost converter using a ZCS auxiliary circuit

A soft switching boost converter with zero-voltage transition (ZVT) main switch using zero-current switching (ZCS) auxiliary switch is proposed. Operating intervals of the converter are presented and analyzed. Design considerations are discussed. A design example with experimental results obtained from a 600 W, 100 kHz, 380 V output, power factor corrected, ac-to-dc, boost converter using insulated gate bipolar transistors (IGBTs) is presented, Results show that the main switch maintains ZVT while the auxiliary switch retains ZCS for the complete specified line and load conditions     

ZCS-PWM boost rectifier with high power factor and low conduction losses

A new single-phase high power factor rectifier is proposed, which features regulation by conventional pulsewidth modulation (PWM), soft commutation, and instantaneous average line current control. A new zero-current-switching PWM (ZCS-PWM) auxiliary circuit is configured in the presented ZCS-PWM rectifier to perform ZCS in the switches and zero-voltage-switching (ZVS) in the diodes. Furthermore, soft commutation of the main switch is achieved without additional current stress by the presented ZCS-PWM auxiliary circuit. A significant reduction in the conduction losses is achieved, since the circulating current for the soft switching flows only through the auxiliary circuit and a minimum number of switching devices are involved in the circulating current path and the proposed rectifier uses a single converter instead of the conventional configuration composed of a four-diode front-end rectifier followed by a boost converter. Seven transition states for describing the behavior of the ZCS-PWM rectifier in one switching period are described. The PWM switch model is used to predict the system performance. A prototype rated at 1 kW, operating 60 kHz, with an input ac voltage of 220 V/sub rms/ and an output voltage 400 V/sub dc/ has been implemented in laboratory. An efficiency of 97.2% and power factor near 0.99 has been measured. The analysis and design of the control circuitry are also presented.     

Effect of FET output capacitance on ZVS of resonant converters

The analysis of resonant converters including the capacitance of the switches is presented. New dc characteristics are obtained for the series, parallel, and series-parallel resonant converters (SPRC). The operating regions where the converters operate with zero-voltage switching (ZVS) are determined as a function of the switch capacitance. The more pronounced effect can be seen in the series resonant converter (SRC), while the parallel resonant converter (PRC) is the most insensitive. The results of the analysis have been verified on an experimental prototype     

Steady-state analysis of the constant-frequency clamped seriesresonant converter

A constant-frequency diode-clamped series resonant converter (CFCSRC) is proposed as a solution to problems associated with frequency-controlled resonant converters. This converter has two resonant frequencies, and control is achieved by varying the relative time spent at each switching frequency. Two zero-current-switching (ZCS) modes are examined and plotted in the output plane. An equation is given for the boundary between the two ZCS modes, as well as an expression for the boundary between ZCS and non-ZCS operation; both are plotted in the output plane. The output equation for the main mode is shown to be hyperbolic. Converter peak voltages limited to the input voltages, and peak currents are less than those of the frequency-controlled clamped series resonant converter over a large operating range. Data from a prototype converter are compared with theoretical data and are shown to be in good agreement with the theoretical model     

单端正激ZVT功率变换器实现

介绍一种单端正激工作方式的零电压过渡（ＺＶＴ）软开关ＤＣ－ＤＣ变换器;描述该变换器的原理和特征;给出了应用ＺＶＴ软开关技术和集成控制块ＳＧ３５２５Ａ的２４Ｖ／９ＡＤＣ－ＤＣ变换器电路和实验结果。     

Zero dynamics-based design of damping networks for switching converters

A new design technique of the input filter damping network for dc-to-dc switching converters of buck type is presented. This technique is derived by means of zero dynamics analysis of the switching converter and yields equivalent results to those obtained using the classical approach based on minimizing the filter output impedance. The new method can be applied in converters of buck type with two inductors, boost with two inductors and dual SEPIC. Simulation and experimental results corresponding to a boost converter with two inductors illustrate the procedure.     

Single-stage converters for PV lighting systems with MPPT andenergy backup

Single-stage converters (SSCs) are proposed for applications of photovoltaic powered lighting system (PPLS). The synchronous switch technique is employed to develop the SSCs which can fulfill maximum power point tracking (MPPT), battery charging, discharging, and lamp ballasting features. Several typical SSCs are discussed. One of the proposed SSCs, which is the integration of a buck-boost charger/discharger and a class-D series resonant parallel loaded inverter, is analyzed and designed into a PPLS. Both pulsewidth modulation (PWM) and variable-frequency controls are used to govern the system operation. The controller is implemented on a single-chip microprocessor. Simulated and experimental results of the proposed system for driving up to sixteen GE TBX 26 W fluorescent lamps are used to verify the theoretical prediction and feasibility. The proposed system has a simple configuration, as well as a zero voltage switching (ZVS) feature, and can achieve the same functions as those in conventional systems when abrupt insolation changes do not occur frequently. These result in the inherent merits of lower cost, more compact size and possibly achieving higher reliability over conventional systems     

Capacitive-loaded push-pull parallel-resonant converter

Results of a theoretical and experimental investigation of a capacitive-loaded push-pull parallel-resonant DC-DC converter (CL-PPRC) are presented and discussed. The push-pull parallel-resonant converter (PPRC) is driven by a lower-than-resonance frequency and the secondary voltage is rectified and smoothed by a capacitive filter. The CL-PPRC is shown to operate in the zero voltage switching (ZVS) mode with a boost-like DC transfer ratio that is approximately linear with the period of the switching frequency. Experimental results of a 180 W, high output voltage (1.8 KV) prototype are found to be in good agreement with the analysis, models, and simulation results presented. The basic characteristic of ZVS, the fact that the resonant current is passing through the switches only during a fraction of the period, the high-voltage transfer ratio, and the inherent input/output (I/O) isolation, make the proposed topology a viable design alternative in avionic and aerospace applications     

Full bridge ZCS PWM converter for high-voltage high-powerapplications

This paper presents a comprehensive study of a full bridge (FB) zero-current switched (ZCS) PWM converter which is suitable for high-voltage and high-power DC application that achieves ZCS for all active switches, and zero-voltage-switched (ZVS) operation for all diodes on the high voltage side. The given converter utilizes component parasitic parameters, particularly for the high-voltage transformer, and employs fixed-frequency phase-shift control to implement soft-switching commutations. Detailed steady state analysis of the converter power stage is presented for the first time and the major features of the converter's power stage are discussed. Small-signal characteristics are also presented and accompanied by a discussion of the controller design and implementation. A design example is also presented based on the steady state analysis and is validated by simulation. Theoretical and simulated results are in good agreement     

Design optimization for asymmetrical ZVS-PWM zeta converter

In this paper, a new soft-switching Zeta converter with an asymmetrical pulsewidth modulation (PWM) control is proposed. The proposed Zeta converter has the features of constant frequency operation, zero voltage switching (ZVS), and low voltage stress on the active switches. Moreover, it can achieve high power density, high efficiency, low switching loss, and low component count, which make converter operation at low to medium power level feasible. Operational principle of the Zeta converter is presented in detail, and a specific example is designed and implemented to verify its feasibility.     

一种新型电解电源设计及其实验研究

从电解电源的高频高效化、绿色化、数字化及智能化的发展方向出发,利用电流增强原理,设计了一种开关管带并联辅助网络的零电压全桥软开关电路拓扑,具有节能增效、可靠性高的优点.采用TMS320LF 2407A为核心控制芯片.得到了全桥移相PWM输出波形,并设计了反馈信号调理电路与后端驱动电路,电路形式简单紧凑,实现了软开关电解电源的全数字化控制.     

A resonant DC-DC transformer

The characteristics of a push-pull parallel resonant converter (PPRC) when operated as a DC-DC transformer were investigated theoretically and experimentally. In the DC-DC transformer region, the voltage transfer ratio of the PPRC was found to be practically constant and independent of the input voltage and load. In this mode, all the switching elements operate in the zero voltage switching (ZVS) condition. Another important feature of the proposed DC-DC transformer is the ability to drive it by an arbitrary switching frequency, provided that the latter is lower than the self-oscillating frequency. This permits the synchronization of the converter to a master clock. The analytical expressions for voltage and current stresses, as well as the other key parameters derived, are applied to develop design guidelines for the DC-DC transformer. The proposed topology was tested experimentally on a 100-W unit which was run in the 200-kHz frequency region     

并联硅基扩缩微通道热沉强化传热特性

采用去离子水作为冷却工质,实验研究了并联硅基扩缩微通道热沉内的流体流动与强化传热特性.基于微尺度强化传热机理,设计加工了两种并联硅基扩缩微通道热沉.通过测量流体的体积流量、进出口压降与温度、热沉底面加热膜温度,并以传统矩形直通道热沉为参照,获得了并联硅基扩缩微通道热沉在恒热流边界条件和不同体积流量工况下流体流动与对流传热特性参数.结果显示:相对于矩形直通道,并联硅基扩缩微通道热沉的表面传热系数可提高12.5%~85.1%,但摩擦因数只增加了-9.2%~31.4%.表明并联硅基扩缩微通道热沉具有优越的强化传热特性.      

LLC parallel resonant converter design by scaling the LC converter

An efficient and practical method for steady-state design of an LLC-type parallel resonant dc/dc converter (LLC-PRC) is presented. In general, the output characteristic curves of LLC-PRC can be obtained by multiplying the output curves of the LC-type parallel resonant converter (LC-PRC) by a ratio of the parallel and series inductances. The peak voltage and current stresses on the resonant elements also depend on the same ratio. The LLC-PRC with a filter inductor is examined for two conduction modes, continuous and discontinuous capacitor voltage conduction modes, to show the effect of the inductance ratio. A means to use the derived equations to obtain the zero current switching (ZCS) is given. Also, a design procedure, along with design examples, is given to illustrate the use of the equations and characteristic curves. An experimental LLC-PRC is built to ensure the validity of the equations and design examples