航空发动机外涵机匣结构建模方法研究

为适应航空发动机外涵机匣方案设计时外部附件、管路布局经常调整的特点,应用UG NX软件的自顶向下建模与WAVE技术,开发了1种新型高效、规范、系统的外涵机匣结构建模方法。结果表明:与传统建模方法相比,该方法设计效率大大提高,可供航空发动机类似结构设计借鉴。     

基于知识工程的外涵机匣设计系统构建

外涵机匣作为航空发动机的主要单元体之一,其设计质量要求高,研制周期长。为提升外涵机匣的设计质量和效率,在传统设计方法的基础上引入了知识工程技术,构建了一体化外涵机匣设计系统。通过对外涵机匣设计的需求分析,提出基于KBE的外涵机匣设计系统研究思路,开发了设计流程驱动、知识融合、工具软件集成、典型结构快速设计以及数据管理等系统功能模块,提出了该系统在实际工作中的应用情况和后续发展目标。     

航空发动机外涵机匣轻量化设计研究

为减轻外涵机匣质量,首先对外涵机匣进行质量权重分析,确定减重设计方向;然后建立外涵机匣轻量化设计流程,应用有限元分析软件分析外涵机匣壳体和环(纵)向安装边各结构参数对强度、质量的影响,得到影响机匣壳体、安装边质量的关键因素;最后对其关键因素进行多目标优化,达到轻量化设计目标。结果表明,通过采用轻量化设计,外涵机匣结构效率提升了17.9%,为同类机匣轻量化设计提供参考。     

基于气动性能优化的某型发动机外涵机匣结构设计

为减少某型发动机外涵流道内的气流损失,以总压恢复系数较大、制造工艺性较好为优化目标,开展了某型发动机外涵机匣结构设计方案研究.提出了外涵机匣模型简化准则,采用流体计算仿真软件ANSYS Fluent14.0分别从对外涵机匣总压恢复系数有影响的外型轮廓、集线盒外型、半/全长整流罩等3个考核方面进行了数值仿真分析.通过比较计算结果,分别得出了3个考核方面最优的结构方案,分别为平直段-长扩张段-平直段、半圆-叶型、半长整流罩.提出的外涵流道模型简化准则以及优化气动性能选取合理结构的思路为涡扇发动机外涵机匣的设计与分析提供了借鉴和参考.     

复合材料机匣热态强度试验方法研究

针对航空发动机复合材料机匣热态强度考核试验要求,采用热环境模拟技术、内外载荷模拟技术、多点协调控制技术及数据采集技术,提出一种内外载荷和温度载荷共同作用的机匣热力联合同步加载试验方法;设计了机匣热态强度试验装置,并基于该试验装置完成了复合材料外涵机匣热态强度试验.试验结果表明,所设计的试验装置能有效模拟外涵机匣的工作环...     

基于接触分析方法的机匣安装边密封性研究

针对某型航空发动机外涵机匣开环形槽结构的安装边,建立了包括安装边和连接螺栓的有限元计算模型.采用有限元接触分析方法对安装边结合面的接触应力和接触间隙进行了计算,分析了安装边螺栓孔距、安装边厚度和开槽深度对安装边密封性的影响.结果表明,安装边开环形槽结构有利于密封,适当增加安装边螺栓数和安装边厚度可改善其密封性.     

外涵调节对中介机匣性能影响的试验研究

以涡扇发动机中介机匣为研究对象,采用插入式堵塞调节环作为外涵调节装置,开展了不同外涵堵塞比下中介机匣性能的试验研究,分析了外涵调节对中介机匣进出口总压恢复系数、支板尾迹和涵道比的影响。结果表明:随着外涵流量的降低,外涵气体流动损失与附面层效应所占压力损失比重逐渐减小,而调节环对外涵流场的扰动造成的压力损失所占比重逐渐增加;堵塞调节环对内涵压力分布与压力损失基本无影响;堵塞调节环实现外涵流量与涵道比调节的同时,也改变了外涵压力的径向分布;由于堵塞调节环的影响,支板尾迹无法单纯地反映支板后径向压力的分布;几何涵道比大于0.388时,进口马赫数增大,外涵流量比重减小;几何涵道比小于0.243时,进口马赫数增大,外涵流量比重增大。     

某型涡扇发动机外涵机匣焊点裂纹故障原因分析

针对某型涡扇发动机外涵机匣在外场的一起焊点裂纹故障,通过与外购原型机进行对比,从其结构、焊点外观和装配等方面对故障原因机理进行了安全性分析,采取了有效措施进行预防和控制,提高了修理质量,保证了飞行安全。     

核心机驱动风扇级与高压压气机匹配试验中外涵排气系统的设计与试验验证

为实现在常规轴单涵道压气机试验器上开展核心机驱动风扇级(CDFS)与高压压气机(HPC)匹配性能试验,根据匹配试验环境下的外涵气流和HPC级间气流的特点,提出采用大流量、低压损的抽气系统和直排大气的放气系统分别对外涵流量和HPC级间引气流量进行调节,实现对匹配涵道比和HPC级间引气率的有效控制。试验验证表明:在匹配试验件外涵流道出口机匣上沿周向开设的多个排气孔能间接实现外涵全环排气,但外涵集气装置是制约外涵排气能力的主要瓶颈,其气动性能可采用极限流量和总压损失影响因子描述;优化外涵集气与测量装置、降低外涵抽气背压,是提高外涵排气能力的主要途径。     

胶接修复工艺的复合材料外涵机匣强度分析

航空发动机结构复材化是发动机减轻质量的主要途径。针对复合材料外涵机匣服役后的损伤特点,选用胶接修复工艺进行机匣修补。研究了不同胶接修复方法的修复效果和适用范围。基于三维渐进损伤方法,使用Abaqus软件建立了复合材料外涵机匣典型件胶接修复模型,对机匣危险区域损伤孔边和翻边处模拟了复合材料损伤的产生和演化,预测了使用填胶修复和预浸料修复的典型件模型静拉伸强度和实际机匣模型的静压缩强度。结果表明：损伤深度不超过厚度的10%时采用填胶修复以恢复气动外形,损伤深于厚度的10%至贯穿时预浸料修复能同时恢复机匣的强度和刚度。     

The effect of inlet conditions on the flow and heat transfer in multiple rotating cavity with axial throughflow

This paper discusses experimental results from two different build configurations of a heated multiple rotating cavity test rig.Measurements of heat transfer from the discs and tangential velocities are presented.The test rig is a 70% full scale version of a high pressure compressor stack of an axial gas turbine engine.Of particular interest are the internal cylindrical cavities formed by adjacent discs and the interaction of these with a central axial throughflow of cooling air.Tests were carried out for a range of non-dimensional parameters representative of high pressure compressor internal air system flows(Re up to 5×106 and Rez up to 2×105).Two different builds have been tested.The most significant difference between these two build configurations is the size of the annular gap between the(non-rotating) drive shaft and the bores of the discs.The heat transfer data were obtained from thermocouple measurements of surface temperature and a conduction solution method.The velocity measurements were made using a two component,LDA system.The heat transfer results from the discs show differences between the two builds.This is attributed to the wider annular gap allowing more of the throughflow to penetrate into the cavity.There are also significant differences between the radial distributions of tangential velocity in the two builds of the test rig.For the narrow annular gap,there is an increase of non-dimensional tangential velocity V/Ωr with radial location to solid body rotation V/Ωr=1.For the wider annular gap,the non-dimensional velocities show a decrease with radial location to solid body rotation.      

Research on Auto-detection for Remainder Particles of Aerospace Relay Based on Wavelet Analysis

Aerospace relay is one kind of electronic components which is used widely in national defense system and aerospace system. The existence of remainder particles induces the reliability declining, which has become a severe problem in the development of aerospace relay. Traditional particle impact noise detection (PIND) method for remainder detection is ineffective for small particles, due to its low precision and involvement of subjective factors. An auto-detection method for PIND output signals is proposed in this paper, which is based on direct wavelet de-noising (DWD), cross-correlation analysis (CCA) and homo-filtering (HF), the method enhances the affectiv-ity of PIND test about the small particles. In the end, some practical PIND output signals are analysed, and the validity of this new method is proved.     

Preparation of Highly Dispersed Antimony-doped Tin Oxide Nano-powder via Ion-exchange Hydrolysis of SnCl4 and SbCl3 and Azeotropic Drying

Antimony-doped tin hydroxide colloid precipitates have been synthesized by hydrolysis of SnCl4 and SbCl3 using: (1) an ion-exchange hydrolysis to remove chlorine ions, and (2) isoamyl acetate as an azeotropic solvent to obviate water. The obtained dried powder is of high dispersivity without any need for further grinding. The size and dispersivity of the final particles are investigated with the aid of TG-DTA, BET, XRD and TEM. After having calcined, the antimony-doped tin oxide nanopowder possesses a tetragonal rutile structure with high dispersivity, uniform particles and low hard agglomeration.     

Effects of Mo on the Microstructure and Hydrogen Sorption Properties of Ti-Mo Getters

The effects of Mo on the microstructure evolution, porosity and hydrogen sorption properties of Ti-Mo getters are investigated in this work. The results show that the addition of Mo prolongs the densification process of Ti-Mo getters and results in a significant amount of sintered pores. With the Mo content increasing, the porosity of getters firstly increases reaching the maximum value as it at- tains about 7.5wt.%, and then drops. At the room temperature, the hydrogen sorption property of getters increases progressively with the Mo content increasing, but the tendency is not very clear before its content lies below 2.5wt.%. When the Mo content achieves about 7.5wt.%, the hydrogen sorption property proves to be the best. The discussion is made about the above mentioned phenomena inclusive of hydrogen sorption properties of getters under different activation conditions (from 500-750 ℃).     

超声速燃烧数值模拟中的湍流与化学反应相互作用模型

高精度数值模拟有助于理解超声速湍流燃烧中湍流与化学反应的相互作用,可为发动机燃烧室等工程应用设计提供可靠的预测模型。除直接数值模拟外,目前在湍流燃烧应用中使用的大涡模拟和雷诺平均Navier-Stokes模拟均需要借助模型模化发生在湍流小尺度上的流动与化学反应过程对湍流大尺度运动的影响。现有的湍流与化学反应相互作用模型大致可分为:火焰面类模型和概率密度函数类模型,2类模型在不同的应用中各自具有优势和局限性。此外,现有模型大都基于低马赫数燃烧,而超声速燃烧中通常会伴随快速混合、局部熄火和再着火以及激波等复杂过程,这为发展其中的湍流与化学反应相互作用模型提出了更多的挑战。     

适于低轨卫星IP网络的单核共享树组播算法(英文)

为了解决低轨卫星IP网络中现有典型源组播算法的信道资源浪费问题,本文提出了一套单核共享树组播算法,即核心群合并共享树(CCST)和加权核心群合并共享树(w-CCST)算法。CCST 算法包括动态近似中心(DAC)选核方法和核心群合并组播路径构建方法。DAC方法专为周期、规律运动的低轨卫星网络提出,不需要复杂的星上计算。在核心群合并方法中,以核节点作为初始核心群,通过核心群和剩余组成员的最短路径方法逐步扩展直至整棵组播树构建完成,从而使得组播树的树代价最小,大大提高了网络的带宽利用率和组播传输效率。w-CCST 算法中所提出的加权因子可以调整树代价和端到端传播时延之间的折衷程度,因此,可以通过调整加权因子来适度增大树代价、降低端到端传播时延以支持某些端到端时延要求苛刻的实时组播业务。最后,与低轨卫星 IP 网络中典型算法进行了性能比较,仿真结果说明,CCST 算法的平均树代价比其它算法显著降低,w-CCST 算法的平均端到端传播时延小于 CCST 算法。     

Jet Vectoring Control Using a Novel Synthetic Jet Actuator

A primary air jet vectoring control system with a novel synthetic jet actuator (SJA) is presented and simulated numerically. The results show that, in comparison with an existing traditional synthetic jet actuator, which is able to perform the duty of either “push” or “pull”, one novel synthetic jet actuator can fulfill both “push” and “pull” functions to vector the primary jet by shifting a slide block inside it. Therefore, because the new actuator possesses greater efficiency, it has potentiality to replace the existing one in various appli- cations, such as thrust vectoring and the reduction of thermal signature. Moreover, as the novel actuator can fulfill those functions that the existing one can not, it may well be expected to popularize it into more flow control systems.     

Nonlinear Adaptive Slewing Motion Control of Spacecraft Truss Driven by Synchronous V-gimbaled CMG Precession

The slewing motion control of a truss arm driven by a V-gimbaled control-moment-gyro (CMG) is a nonlinear control problem. The V-gimbaled CMG consists of a pair of gyros that must precess synchronously. The moment of inertia of the system, the angular momentum of the gyros and the external disturbances are not exactly known. With the help of feedback linearization and recursive Lyapunov design method, an adaptive nonlinear controller is designed to deal with the unknown items. Performance of the proposed controller is verified by simulation.     

An SOR Implicit Time-accurate Scheme in Calculating Unsteady Flows

A new time-accurate marching scheme for unsteady flow calculations is proposed in the present work. This method is the combination of classical Successive Over-Relaxation (SOR) iteration method and Jacobian matrix diagonally dominant splitting method of LUSGS. One advantage of this algorithm is the second-order accuracy because of no factorization error. Another advantage is the low computational cost because the Jacobian matrices and fluxes are only calculated once in each physical time step. And, the SOR algorithm has better convergence property than Gauss-Seidel. To investigate its accuracy and convergency, several unsteady flow computa- tional tests are carried out by using the proposed SOR algorithm. Roe’s FDS scheme is used to discritize the inviscid flux terms. Un- steady computational results of SOR are compared with the experiment results and those of Gauss-Seidel. Results reveal that the numerical results agree well with the experimental data and the second-order accuracy can be obtained as the Gauss-Seidel for unsteady flow computations. The impact of SOR factor is investigated for unsteady computations by using different SOR factors in this algorithm to simulate each computational test. Different numbers of inner iterations are needed to converge to the same criterion for different SOR factors and optimal choice of SOR factor can improve the computational efficiency greatly.