Simulator of pyroshock environment and effect rules of its adjustable parameters

During the launching of spacecraft, the on-board devices will undergo a series of pyroshock environments. In order to verify the reliability of these devices under these pyroshock environments, all of them are needed to take the shock test before launching. This paper has carried out an in-depth research on the simulation method of the pyroshock based on the true explosive excitation. In this study, a simulator containing multiple adjustment parameters is presented and the safety is considered by the design of the protective cover. And the working process of this setup is simulated with the explicit dynamic codes LS-DYNA. What’s more, the effects of the adjustment parameters on the three factors of shock Response Spectrum (SRS) of the resonant board are explored carefully. The rules achieved in this paper are verified by a typical example. The results indicate that the improved simulator can avoid the danger of explosive and make full use of the advantage of actual explosive excitation. And the test condition can be quickly realized at the simulator according to the effect rules of the three adjustable parameters.     

金属橡胶冲击隔振系统试验研究

金属橡胶抗冲击隔振器利用干摩擦和弹性变形消耗冲击能量,实现缓冲减振的目的。本文针对某飞行器抗冲击隔振的需求,设计了金属橡胶抗冲击隔振器,并进行了冲击试验,结果表明最大加速度响应和冲击隔离系数随着冲击时间增加而加大,同时冲击隔离系数受冲击载荷的大小影响。在冲击载荷较小时冲击隔离系数随冲击载荷增加而减小,超过一定范围后,冲击隔离系数随着冲击载荷的增加而加大。     

Research progress of space non-pyrotechnic low-shock connection and separation technology (SNLT): A review

Space missions have become diversified in recent years, where connection and separation devices play a crucial role as key components of various spacecraft. Traditional pyrotechnic devices have the advantages of large carrying capacity, rapid motion and functional reliability. However, their shortcomings such as great release shock, poor safety, unrepeatability and other prominent defects make them unsuitable for new generation spacecraft such as microsatellites to separate at low shock or lock repeatedly, etc. Therefore, it is necessary to develop space non-pyrotechnic low-shock connection and separation devices (SNLD) which are required for advanced aerospace missions. In this paper, the progress of the research on space non-pyrotechnic low-shock connection and separation technology (SNLT) is summarized and reviewed. Proceed from the principle of reducing shock for non-pyrotechnic devices, present studies are classified from the perspective of actuating technology and systematic designing methods. For non-pyrotechnic actuating techniques, according to different driving sources, the separation devices are classified into several main categories: electric, magnetic, gas and thermal actuating devices. The actuation principle and application prospect of separation techniques are introduced and the working process, dimension and mechanical properties of typical devices are compared and evaluated. For the systematic designing method, the common mechanism types of SNLDs are summarized according to the designing concept of reducing shock. Then connection configurations are classified according to the structural forms of connection devices, of which the principles, bearing capacities and general applications are discussed. This paper systematically summarizes the key problems, puts forward the future development trend of SNLT, and points out the breakthrough direction for related scholars.     

旋转冲压压缩转子试验系统变工况数值研究

采用FLUENT软件对旋转冲压压缩转子试验系统通流部分进行了不同出口反压和转速下的数值模拟.结果表明:旋转冲压压缩转子特性线较为陡峭,其稳定工作范围小,相对流量宽度由26.57%降到1.96%.反压大或转速低时,导叶受旋转冲压压缩转子低压区影响减弱,反压和转速对导叶段气流损失影响不大.旋转冲压压缩转子在反压增加时,其内部气流相继经历斜激波、λ激波/激波串、λ激波/正激波、λ激波4个压缩阶段.转速增加时,压缩面区域形成的激波在机匣壁面的入射点逐渐向下游发展,旋转冲压压缩转子压比增大的同时损失增加.出口支板段随反压增加存在最小损失工况,转速增加时,其总压恢复系数由0.944逐渐降低到0.875,气流损失增加.      

航空柱塞式油泵ZB-16D柱塞腔壁贯穿故障分析

 对航空柱塞式液压泵ZB-16D的柱塞腔壁贯穿故障进行了结构和受力分析及计算。选取了合理的受力体力学模型,用三维边界元方法对受力体进行计算,得到各节点的应力,作出了相应的等值应力分布曲线,以及最大应力、平均应力与最小壁厚尺寸的关系曲线。根据转子受力情况及材料的力学性能,判断出柱塞腔壁贯穿故障属于高周疲劳破坏。分析计算的结果与实际破坏情况,二者比较接近。     

A methodology for real time fault detection, isolation andcorrection

Mission critical timelines and availability requirements of large, complex ground stations demand some form of a distributed real-time system with an embedded rule-based expert advisor for recognizing and responding to changes within the system. The failure management optimization support system (FMOSS), which develops unique sets of status values, is discussed. The live status returned from the segment hardware forms a set of values, or signature vector, for each equipment string. The signature vector is compared to the signature that occurs when the equipment string is operational. If the processed status signatures do not match the signature that indicates the equipment string is operational, the expert advisor notifies the command center that a fault has been detected. The expert advisor continues processing until it has found a match from the pool of preengineered failure-mode signature vectors. Based on the match, Boolean logic is used to perform fault isolation and correction, with results provided to the command center     

飞机进气道锤击波载荷评估方法研究

进气道锤击波载荷是由航空发动机喘振超压引起的,其峰值压力可达到自由来流总压的2倍量级,为进气道结构设计的最大载荷。为了给新研飞机进气道设计提供最大载荷依据、降低结构质量,对增压比等影响发动机喘振超压的因素进行归纳总结,并进行了实测和评估分析,认为锤击波压比值的上限是由稳态压力畸变引起的喘振确定的,最大锤击波载荷基本上随发动机压比的增大呈线性增大;分析了锤击波载荷的特征和评估曲线,认为通过积累新研发动机地面试验数据和CFD手段可有效解决飞机设计的载荷输入,应用概率统计方法可有效降低复合材料结构的大"S"弯进气管道结构质量。     

减载加速度计组合减振设计与分析

运载火箭飞行过程中振动量极大,影响减载加速度计组合输出精度,必须加上减振器才能满足系统指标的要求。同时,为了实现减载加速度计组合小型化、轻量化的要求,采用四点减振的减振方案,介绍了减载加速度计组合减振设计过程,并采用ANSYS有限元软件分析了减载加速度计组合未采用减振系统情况下的模态、应力和加速度响应。通过在减载加速度计组合底座上安装4个减振器,使用电磁振动台对减载加速度计组合3个方向进行正弦振动及随机振动试验。试验结果表明,减载加速度计组合采用的四点减振形式可以有效地隔离振动,减载加速度计组合输出精度满足系统提出的零偏均值小于4mg的指标要求,减振器指标设计合理。     

Experiments on film cooling with sonic injection into a supersonic flow

Film cooling experiments with sonic injection were conducted to investigate the effects of the number of the injection holes, the mass flow ratio, and the hole spacing on the film cooling effectiveness. The mainstream was obtained by the hydrogen-oxygen combustion, entering the experimental section at a Mach number of 2.0. The nitrogen with ambient temperature was injected into the experimental section at a sonic speed. The measured mainstream recovery temperature was approximately 910K. The mass flow ratio was regulated by varying the nitrogen injection pressure. The experimental results show that for the investigated cooling surface, the cooling effectiveness increases with the increase in the number of the injection holes with other parameters held constant. For a fixed cooling configuration, the cooling effectiveness increases with the increase in the mass flow ratio. Different from the subsonic film cooling, the optimal mass flow ratio is not observed. When the hole spacing is less than 4, no obvious difference is observed on the cooling effectiveness and lateral uniformity. With the mass flow ratio increasing further, this difference becomes much smaller. The shock wave also has an effect on the cooling effectiveness. Downstream the incident point of the shock wave, the cooling effectiveness is lower than that in the case without the shock wave.     

民用飞机设备和管线路设计优化工具的研究

为了解决飞机研发过程中,管线路及设备设计自动化程度低的问题。基于CATIA V5进行二次开发,使用API接口和VB语言实现相关工具的搭建,并主要在以下几个方面开展研究：一是在飞机初步设计阶段进行设备的快速布置;二是基于电气设备及周围零部件的空间布置,进行单一DMU管线路通道拓扑,通过EWIS隔离代码定义,规划线束通道的类型,自动分析通道之间的物理隔离距离,并依据EWIS隔离要求规范与自动分析的物理隔离距离进行分析,从而输出全机管线路通道之间的间隙检查结果及分析报告,为后续的通道拓扑优化提供相应的接口及设计规范;三是进行主通道及分支通道拓扑,通过定义通道的直径、通道内布置线缆的规格及不同形式布线的概率,开发工具自动计算EWIS线缆的总长度,并由公式快速计算出该线缆敷设方案的重量,供全机设计时参考。     

太赫兹慢波结构微铣削装置的优化设计及模态分析

为使设计出的微铣削装置满足慢波结构件的制造要求,采用有限元辅助分析的方法,通过床身结构优化、减重设计、增加隔振垫等处理,完成对微铣削装置的优化设计.通过对主轴夹持装置的结构参数优化完成主轴夹持装置的优化设计.选取隔振垫弹簧阻尼刚度作为变量,进行模态仿真,研究其对机床频率的影响.结果表明优化后的机床总体变形量下降到2.274μm、最大应力降低到0.69MPa,远小于方钢的屈服极限、一阶固有频率提升至173.12Hz,各阶固有频率特性均得到改善.     

激光冲击强化铝合金小孔构件的疲劳寿命研究

研究了激光冲击强化对7050-T7451铝合金小孔件疲劳寿命和断口形貌的影响。采用ABAQUS对峰值压力2.7GPa下小孔构件孔壁与表面上的应力分布进行了研究,并基于仿真结果对试样进行激光冲击强化试验和疲劳拉伸试验。结果显示,激光双面冲击强化在板料两侧形成一定深度的残余压应力影响层,而在中心形成一定范围的残余拉应力层,这也是导致疲劳源由孔角向孔壁中心转移的主要原因;在应力水平165.8MPa、195.0MPa和275.4MPa下,试样的疲劳寿命分别平均可增大451%、216%、116%;经激光冲击强化后,试样的疲劳源位置由孔角转移至孔壁内部,且疲劳裂纹扩展区面积明显增大。研究表明,激光冲击强化能明显改善铝合金小孔构件的疲劳性能,但强化效果随外加载荷的增加逐渐减小。     

金属橡胶冲击隔振系统试验

金属橡胶抗冲击隔振器利用干摩擦和弹性变形消耗冲击能量,实现缓冲减振的目的.针对某飞行器抗冲击隔振的需求,设计了金属橡胶抗冲击隔振器,并进行了冲击试验,结果表明最大加速度响应和冲击隔离系数随着冲击时间增加而加大,同时冲击隔离系数受冲击载荷的大小影响.在冲击载荷较小时冲击隔离系数随冲击载荷增加而减小,超过一定范围后,冲击隔离系数随着冲击载荷的增加而加大.      

A novel fault tolerant permanent magnet synchronous motor with improved optimal torque control for aerospace application

Improving fault tolerant performance of permanent magnet synchronous motor has always been the central issue of the electrically supplied actuator for aerospace application. In this paper, a novel fault tolerant permanent magnet synchronous motor is proposed, which is characterized by two stators and two rotors on the same shaft with a circumferential displacement of mechanical angle of 4.5. It helps to reduce the cogging torque. Each segment of the stator and the rotor can be considered as an 8-pole/10-slot five-phase permanent magnet synchronous motor with concentrated, single-layer and alternate teeth wound winding, which enhance the fault isolation capacity of the motor. Furthermore, the motor has high phase inductance to restrain the short-circuit current. In addition, an improved optimal torque control strategy is proposed to make the motor work well under the open-circuit fault and short-circuit fault conditions. Simulation and experiment results show that the proposed fault tolerant motor system has excellent fault tolerant capacity, which is able to operate continuously under the third open-circuit fault and second shortcircuit fault condition without system performance degradation, which was not available earlier.     

武器装备研发项目中评估体系研究

武器装备研发项目中评估对项目管理具有重要意义。在对武器装备研发项目中评估的基本要素进行分析的基础上,依据指标体系设计的原则,建立了武器装备研发项目中评估指标体系。提出了基于三维结构的中评估模型,并对单项评估和综合评估模型可采用的方法进行了分析。最后,对其辅助评估决策支持系统结构进行了初步设计。     

典型蒙皮框桁结构产品高效装配工艺研究

为提高某典型蒙皮框桁结构产品端框钻导孔的工作效率,提出去除用样板划桁条轴线、改用在端框钻孔机上钻桁条定位孔的方法,考虑程序可读性和运行时不易出错,选用分开钻铆钉底孔和桁条定位孔的方案。根据实际装配情况对桁条定位孔进行轴向偏差补偿,并设计钻划一体式刀,在钻桁条定位孔时进行划窝,整体效率提升1.3倍。     

小直径深孔加工技术在航空机载行业中的应用

分析总结了国内外小直径深孔加工技术后,介绍了小直径深孔加工技术在航空机载行业中的应用,及其小直径深孔加工时设备选型需注意的问题。     

COTS器件管理要求研究

通过对COTS 器件使用风险和管理现状进行说明,对国内外电子器件管理要求的分析和研究,提出 了针对COTS 器件管理的适航要求建议,期望能达成限制机载设备中COTS 器件使用的风险,提升机载设备可 靠性及民用飞机安全性的目的。     

航空复杂壳体零件深孔加工技术研究

深孔加工在航空制造业中具有广泛需求,是加工难度最大的工序之一。复杂壳体零件是航空发动机的关键部件,其深孔加工质量直接影响航空发动机的服役性能和使用寿命。以航空复杂壳体零件为对象,针对航空复杂壳体零件深孔加工的工艺特点及难点,就目前现有深孔加工方法、深孔钻削力学、深孔钻削切屑形态与排屑方法、深孔加工在线监控及深孔加工设备等方面关键技术进行综述,并探讨了深孔加工未来的发展趋势。     

大型客机先进翼尖装置综合特性研究

 翼尖装置由于其良好的气动特性在航空界得到了广泛应用,然而它也使飞机的颤振及结构重量特性发生了变化。为了探求翼尖装置的综合特性,利用数值模拟方法对大型客机上最先进的3种翼尖装置(融合式、鲨鱼鳍式和阶梯式)进行了气动、颤振及重量3个方面的综合研究。3种翼尖装置减阻效果明显,但同时结构重量亦增加。翼尖装置均降低了机翼颤振速度。研究结果表明:加装翼尖装置后机翼颤振形态取决于翼尖装置的形式。相对于机翼颤振速度,翼尖装置形式对机翼颤振速度的影响是小量(1%~7%),且翼尖装置减阻和机翼压心外移的综合重量增益,为机翼结构设计提供了一定的设计空间。