ZCS-PWM boost rectifier with high power factor and low conduction losses

A new single-phase high power factor rectifier is proposed, which features regulation by conventional pulsewidth modulation (PWM), soft commutation, and instantaneous average line current control. A new zero-current-switching PWM (ZCS-PWM) auxiliary circuit is configured in the presented ZCS-PWM rectifier to perform ZCS in the switches and zero-voltage-switching (ZVS) in the diodes. Furthermore, soft commutation of the main switch is achieved without additional current stress by the presented ZCS-PWM auxiliary circuit. A significant reduction in the conduction losses is achieved, since the circulating current for the soft switching flows only through the auxiliary circuit and a minimum number of switching devices are involved in the circulating current path and the proposed rectifier uses a single converter instead of the conventional configuration composed of a four-diode front-end rectifier followed by a boost converter. Seven transition states for describing the behavior of the ZCS-PWM rectifier in one switching period are described. The PWM switch model is used to predict the system performance. A prototype rated at 1 kW, operating 60 kHz, with an input ac voltage of 220 V/sub rms/ and an output voltage 400 V/sub dc/ has been implemented in laboratory. An efficiency of 97.2% and power factor near 0.99 has been measured. The analysis and design of the control circuitry are also presented.     

A new zero-voltage switching DC/DC boost converter

A pulsewidth-modulated (PWM) zero-voltage-switching quasi-resonant boost converter operating at constant switching frequency is presented. In contrast to the frequency-modulated (FM) zero-voltage-switching quasi-resonant boost converter, this converter possesses better controllability and higher operating performance, and overcomes the instability caused by the parasitic oscillation. The principle of operation and performance of the converter are presented. Its two-dimensional state trajectories and steady-state characteristic curves are derived which are useful for the converter design. Both the SPICE simulation and experimental result agree with the theoretical prediction     

ZVT boost converter using a ZCS auxiliary circuit

A soft switching boost converter with zero-voltage transition (ZVT) main switch using zero-current switching (ZCS) auxiliary switch is proposed. Operating intervals of the converter are presented and analyzed. Design considerations are discussed. A design example with experimental results obtained from a 600 W, 100 kHz, 380 V output, power factor corrected, ac-to-dc, boost converter using insulated gate bipolar transistors (IGBTs) is presented, Results show that the main switch maintains ZVT while the auxiliary switch retains ZCS for the complete specified line and load conditions     

Three-phase single-stage ac/dc boost integrated series resonant converter

A new ac/dc 3-/spl phi/ single-stage converter is proposed integrating a 3-/spl phi/ discontinuous current mode (DCM) boost with a dc/dc fixed frequency series resonant converter (SRC). This converter has the following features: natural power factor correction, soft switching, high-frequency (HF) transformer isolation with the series resonant tank operating in above resonance mode, etc. A new complementary gating control scheme is used for simultaneous control of boost converter and the SRC. Modes of operation are presented and analyzed. Based on the analysis, design curves are obtained. An optimum design is given and a design example is presented. Results obtained from SPICE simulation for the designed converter are given to verify the performance of the proposed converter for varying load as well as line voltage. Experimental results obtained from a laboratory prototype converter are presented to verify the theory.     

Single-stage ZVS PWM full-bridge converter

A new soft-switched ac-dc single-stage pulse width modulation (PWM) full-bridge converter is proposed. The converter operates with zero-voltage switching (ZVS), fixed switching frequency, and with a continuous input current that is sinusoidal and in phase with the input voltage. This is in contrast with other ac-dc single-stage PWM full-bridge converters that are either resonant converters operating with variable switching frequency control and high conduction losses, converters whose switches cannot operate with ZVS, or converters that cannot perform power factor correction (PFC) unless the input current is discontinuous. All converter switches operate with soft-switching due to a simple auxiliary circuit that is used for only a small fraction of the switching cycle. The operation of the converter is explained and analyzed, guidelines for the design of the converter are given, and its feasibility is shown with results obtained from an experimental prototype.     

New ZVT-PWM DC/DC converters using active snubber

A novel active snubber soft switching method is proposed. The unique location of the resonant inductor and capacitor ensures low current and voltage stresses in the converter. An analytical study of a boost dc-dc converter with the proposed active snubber method is presented in detail to illustrate its operation principles and design considerations. By simple modification, this soft switching method is also suitable for ac-dc boost topology, especially for high power-factor-correction (PFC) universal interface applications. A 500 W prototype system has been made to simulatively and experimentally verify the performance of the soft switching.     

Boost变换器软开关技术的研究

提出一种新型有源软开关技术,在辅助开关和谐振电路的作用下,可以实现开关电源中开关管的零电压开通和零电压关断,而且可以减小开关管的电压应力和电流应力。对电路工作原理和参数设置进行了分析,给出了关键参数的选取原则。利用实际电路,验证了有源软开关技术的有效性。     

Effect of FET output capacitance on ZVS of resonant converters

The analysis of resonant converters including the capacitance of the switches is presented. New dc characteristics are obtained for the series, parallel, and series-parallel resonant converters (SPRC). The operating regions where the converters operate with zero-voltage switching (ZVS) are determined as a function of the switch capacitance. The more pronounced effect can be seen in the series resonant converter (SRC), while the parallel resonant converter (PRC) is the most insensitive. The results of the analysis have been verified on an experimental prototype     

Design optimization for asymmetrical ZVS-PWM zeta converter

In this paper, a new soft-switching Zeta converter with an asymmetrical pulsewidth modulation (PWM) control is proposed. The proposed Zeta converter has the features of constant frequency operation, zero voltage switching (ZVS), and low voltage stress on the active switches. Moreover, it can achieve high power density, high efficiency, low switching loss, and low component count, which make converter operation at low to medium power level feasible. Operational principle of the Zeta converter is presented in detail, and a specific example is designed and implemented to verify its feasibility.     

Suitability of pulse train control technique for BIFRED converter

Pulse Train/spl trade/ control scheme is presented and applied to a boost integrated flyback rectifier/energy storage dc-dc (BIFRED) converter operating in discontinuous conduction mode (DCM), which avoids the light-load high-voltage stress problem. In contrast to the conventional control techniques, the principal idea of Pulse Train technique is to regulate the output voltage using a series of high and low energy pulses generated by the current of the inductor. The applicability of the proposed technique to both the input and magnetizing inductances of BIFRED converter is investigated. Analysis of BIFRED converter operating in DCM as well as the output voltage ripple estimation is given. Experimental results on a prototype converter are also presented.     

Voltage-based maximum power point tracking control of PV system

Photovoltaic (PV) generators exhibit nonlinear v-i characteristics and maximum power (MP) points that vary with solar insulation. An intermediate converter can therefore increase efficiency by matching the PV system to the load and by operating the solar cell arrays (SCAs) at their maximum power point. An MP point tracking algorithm is developed using only SCA voltage information thus leading to current sensorless tracking control. The inadequacy of a boost converter for array voltage based MP point control is experimentally verified and an improved converter system is proposed. The proposed converter system results in low ripple content, which improves the array performance and hence a lower value of capacitance is sufficient on the solar array side. Simplified mathematical expressions for a PV source are derived. A signal flow graph is employed for modeling the converter system. Current sensorless peak power tracking effectiveness is demonstrated through simulation results. Experimental results are presented to validate the proposed method     

Full bridge ZCS PWM converter for high-voltage high-powerapplications

This paper presents a comprehensive study of a full bridge (FB) zero-current switched (ZCS) PWM converter which is suitable for high-voltage and high-power DC application that achieves ZCS for all active switches, and zero-voltage-switched (ZVS) operation for all diodes on the high voltage side. The given converter utilizes component parasitic parameters, particularly for the high-voltage transformer, and employs fixed-frequency phase-shift control to implement soft-switching commutations. Detailed steady state analysis of the converter power stage is presented for the first time and the major features of the converter's power stage are discussed. Small-signal characteristics are also presented and accompanied by a discussion of the controller design and implementation. A design example is also presented based on the steady state analysis and is validated by simulation. Theoretical and simulated results are in good agreement     

Alternate forms of the PWM switch models

Vorperian's pulsewidth modulation (PWM) switch model consists of a PWM transformer and a nonlinear resistor. The recognition that any of the three transformer terminals can serve as the common terminal leads to two alternate PWM transformer models and the corresponding two alternate PWM switch models. For a given PWM dc-dc converter, one of the three PWM switch models is more “natural” for graphic-oriented analysis/design, e.g., it allows the idealized converter to be analyzed by inspection. Furthermore, all three PWM transformers may be used to graphically manipulate the converter circuit to a form that can be analyzed by inspection. The alternate forms of the PWM transformers and the PWM switch models are effective as graphic-oriented teaching and learning tools for PWM converters. This is demonstrated using examples based on the boost converter and the Cuk converter     

Tapped-inductor filter assisted soft-switching PWM DC-DC power converter

A novel high-frequency transformer linked full-bridge type soft-switching phase-shift pulsewidth modulated (PWM) controlled dc-dc power converter is presented, which can be used as a power conditioner for small-scale photovoltaic and fuel cell power generation systems as well as isolated boost dc-dc power converter for automotive ac power supply. In these applications with low-voltage large-current sources, the full-bridge circuit is the most attractive topology due to the possibility of using low-voltage high-performance metal-oxide-semiconductor field-effect transistor (MOSFET) and achieving high efficiency of the dc-dc power converter. A tapped-inductor filter including the freewheeling diode is newly implemented in the output stage of the full-bridge phase-shift PWM dc-dc converter to achieve soft-switching operation for the wide load variation range. Moreover, in the proposed converter circuit, the circulating current is effectively minimized without using additional resonant circuit and auxiliary power switching devices. The practical effectiveness of the proposed soft-switching dc-dc power converter was verified in laboratory level experiment with 1 kW 100 kHz breadboard setup using power MOSFETs. Actual efficiency of 94-97% was obtained for the wide duty cycle and load variation ranges.     

High-performance EHA controls using an interior permanent magnetmotor

A controller for a high-performance electrohydrostatic actuator (EHA) using an interior permanent magnet (IPM) synchronous motor to produce servo motion is described. The buried-magnet design of the IPM motor yields desired characteristics such as high efficiency, robust rotor construction, and wide operating speed range. Power converter size is minimized by using insulated-gate bipolar transistor (IGBT) power switches combined with high-voltage integrated circuit (HVIC) gate drivers in phase-leg power modules. Experimental results for the demonstrator motor-controller hardware rated at 12 hp (continuous) are presented confirming the IPM motor drive's performance     

Analysis of parallel resonant converter operating above resonance

A high-frequency DC-DC converter using a parallel resonant inverter operating above resonance is analyzed using a state-space approach and a constant current model. Closed-form solutions are obtained under steady-state conditions. The analysis shows that with some changes most equations are of the same form as those corresponding to operations below resonance. The analysis is also used to obtain the design curves and to provide a simple design procedure, which is illustrated by a design example. Experimental results obtained with a prototype MOSFET unit (using metal-oxide-semiconductor field-effect transistors as switches and operating above 90 kHz) are presented to support the theory     

Unified approach to developing single-stage power converters

A unified approach to developing single-stage power converters which can fulfil multiple functions is presented. Four synchronous switches corresponding to the four common node types of two active switches are introduced. The approach is then to replace the active switches in multistage converters (in cascade or cascode connection) with one or several of the synchronous switches and their degenerated versions to form a single-stage converter. Illustrations of using these switches to develop single-stage converters are presented. These are started with the development of the well-known single-stage switch-mode converters (SMCs), buck-boost, Cuk, sepic, and Zeta (also named dual sepic), from the basic converters, buck and boost. Then, synthesis and applications of other single-stage converters are addressed. Due to increased component stresses, the developed single-stage converters are primarily suitable for applications with moderate power levels     

Interleaved boost converter with zero diode reverse-recovery loss

A three-phase interleaved continuous-inductor-current-mode (CICM) boost converter with zero diode reverse-recovery loss is proposed. In the converter, the di/dt of the output rectifiers is controlled by an integrated magnetic component. All the output rectifiers can be turned off softly and a very high efficiency is obtained. The equivalent-circuit model of the integrated inductors, the operation principle of the converter, and the design issues are discussed. Simulation and experimental results are presented.     

A novel resonant converter topology for DC-to-DC power supply

A class-E DC-to-DC converter with half-wave controlled current rectifier is proposed. Its output voltage is controlled by the conduction angle of the rectifier switch at constant switching frequency. Zero voltage switching for all the switches can be maintained from full load to no load. Its steady state characteristics are analyzed and the effects of the circuit parameters are studied. Some extensions of the proposed converter are also discussed. The analysis is verified by PSPICE simulation and an experimental prototype     

Computer Simulations of Optimum Boost and Buck-Boost Converters

The development of mathematical models suitable for minimum weight boost and buck-boost converter designs are presented. The facility of an augumented Lagrangian (ALAG) multiplier-based nonlinear programming technique is demonstrated for minimum weight design optimizations of boost and buck-boost power converters. ALAG-based computer simulation results for those two minimum weight designs are discussed. Certain important features of ALAG are presented in the framework of a comprehensive design example for boost and buck-boost power converter design optimization. The study provides refreshing design insight of power converters and presents such information as weight and loss profiles of various semiconductor components and magnetics as a function of the switching frequency.