曲面薄壁零件柔性装配定位系统设计与实现

针对曲面薄壁零件装配过程中存在定位难、易变形的问题进行了研究,建立了基于多点技术以及数字化虚拟装配技术的曲面薄壁零件柔性装配定位系统,实现了薄壁零件定位可靠、不易变形的柔性装配。研究提出了曲面定位点坐标的求解方法,并按照该方法提取工件曲面的几何信息,确定装配定位点,将定位点的坐标转化为定位系统的坐标,形成坐标转换矩阵,将转换矩阵中坐标的位移量转化为伺服电机的转动量。研究结果为更有效解决柔性工装的优化设计问题提供了必要依据。     

飞机数字化装配柔性工装技术体系研究

在当前国内航空制造业大力提倡飞机装配数字化、柔性化的背景下,亟需深入研究飞机数字化装配柔性工装技术,通过建立柔性工装技术体系,以规范和指导国内柔性装配工装的设计制造及应用,从而提高国内飞机装配工装的数字化、柔性化技术水平以及柔性工装的应用规模。飞机产品结构复杂,零部件数量多,且多数零件为尺寸大、刚性小的钣金件,在装配过程中易发生变形。为了满足飞机产品最终的装配准确     

飞机部件级的数字化柔性工装设计

基于对数字化柔性装配技术的深入分析,结合数字化测量和误差补偿方法、工装模块化设计等,针对某型号飞机前襟翼装配,设计一套数字化柔性装配系统,该系统可以实现内外前襟及其左右对称件4个部件的数字化装配,为提高飞机前襟翼的装配质量稳定性和装配效率,缩短生产准备周期提供了保障,同时为飞机部件级数字化柔性工装设计提供了一个范例.     

耦合几何与材料误差的柔性装配偏差统计分析

飞机结构中包含大量的弱刚性柔性零件,柔性零件在装配中的受力变形,是影响飞机尺寸质量的重要因素。针对仅考虑零件几何误差进行装配偏差建模的不足,结合一阶摄动理论和有限元方法,提出了耦合柔性零件几何和材料误差的装配偏差统计分析(SVA_GM)方法。该方法运用影响系数法建立零件几何、弹性模量和泊松比误差与装配偏差的关系,在此基础上利用泰勒公式推导了装配偏差的均值和协方差方程。结合薄板、某飞机平尾前缘组件两个装配实例,将该方法与基于ANSYS的有限元装配过程仿真法进行了实验对比。结果表明,两种方法计算得到的装配偏差均值和标准差非常吻合,但在计算时间上前者只用了30s,而后者用了250min,前者算法效率远高于后者。实验还表明材料误差对装配偏差具有明显影响,其中弹性模量的影响大于泊松比,与仅考虑几何误差的装配偏差分析方法相比,该方法对装配偏差的预测更加真实准确。     

用于飞机蒙皮成形的可重构多点柔性工装设计

针对飞机蒙皮等大型薄壁板类零件的外形复杂、曲率变化大、刚度低等特点,设计了可重构多点柔性工装,该柔性工装通过其精确定位和保形功能,可用于蒙皮镜像铣切、蒙皮零件的数控切边等,应用范围十分广泛.     

基于夹具主动定位补偿的飞机柔性件装配偏差优化方法

柔性零件广泛用于航空、汽车等产品中,在柔性件的装配过程中,装配尺寸质量受零件制造、夹具和连接过程中多种偏差源的耦合影响,分析和控制难度大。提出了一种基于夹具主动定位补偿的装配偏差优化方法。首先,基于柔性件装配的受力变形分析,建立了考虑夹具法向定位误差的装配偏差模型。然后,根据上述模型,以夹具法向定位补偿量为优化变量,提出了夹具法向补偿量的优化模型和求解算法。以金属薄板装配和飞机壁板件装配为例,分别利用实验及有限元仿真分析了有无夹具主动定位补偿下的装配偏差。结果表明,夹具法向定位补偿对于减小柔性件的装配偏差具有显著效果,从而验证该优化算法的有效性和准确性。     

基于UG和ADAMS的新型夹持器虚拟设计与仿真

采用UG和ADAMS研究了一种新型夹持器机构BHG-1的虚拟设计和仿真方法,运用UG来实现夹持器三维模型的虚拟设计和虚拟装配;运用ADAMS对夹持器夹持不同形状物体进行运动学和动力学仿真.通过对夹持器机构的虚拟设计和仿真,不但可以直观地了解夹持物体的具体过程,还可以通过仿真曲线了解其速度、加速度以及接触力的变化情况.     

基于四杆机构单元的柔性铰链设计与尺寸优化

针对柔性铰链存在的转动角度小和径向漂移大等问题,进行了大转角和高精度柔性铰链设计。利用四杆机构中曲柄摇杆机构的转角放大特性,以固化的四杆机构为变形模块,通过摇杆的小变形实现铰链的大转角运动。柔性铰链中固化的四杆机构为超静定结构,基于超静定结构理论进行了柔性单元的受力分析,并建立了柔性铰链的刚度模型,实现柔性铰链的分析和设计。根据设计方案选取设计变量,基于理论推导得到刚度建立目标函数,根据性能和几何边界建立约束条件,利用遗传算法对柔性铰链尺寸进行优化,并通过ANSYS进行了特定尺寸下柔性铰链变形和应力分析,验证了优化结果的正确性。     

用于精细微结构加工的快速刀具伺服系统设计

通过分析不同类型精细微结构的特点,设计了满足加工要求的快速刀具伺服系统,给出了不同形式柔性铰链刀架刚度的适用公式,并通过正交试验法对敏感结构参数进行了优化.实验结果表明,研制的快速刀具伺服系统刚度为328N/μm,固有频率大于3kHz,最大输出位移为38.1μm,能够实现精细微结构的高效高精度加工.     

薄壁件多点柔性加工变形的分析和控制研究

针对开发薄壁件多点柔性工装系统的需求,研究薄壁件多点柔性铣削加工中的变形问题,运用有限元软件ABAQUS对零件的实际加工过程进行模拟仿真.多点柔性工装系统采用布局,分析吸盘边距和吸盘真空度对薄壁件加工变形的影响.通过改变A、B、C三组吸盘的真空度建立三因素四水平正交试验,总结出A、B、C三组吸盘分别调整真空度至-0.5bar、-0.8bar、-0.5bar能够获得更小的平均变形量,对多点柔性工装系统控制薄壁件的加工变形方面给出了建议.     

The effect of inlet conditions on the flow and heat transfer in multiple rotating cavity with axial throughflow

This paper discusses experimental results from two different build configurations of a heated multiple rotating cavity test rig.Measurements of heat transfer from the discs and tangential velocities are presented.The test rig is a 70% full scale version of a high pressure compressor stack of an axial gas turbine engine.Of particular interest are the internal cylindrical cavities formed by adjacent discs and the interaction of these with a central axial throughflow of cooling air.Tests were carried out for a range of non-dimensional parameters representative of high pressure compressor internal air system flows(Re up to 5×106 and Rez up to 2×105).Two different builds have been tested.The most significant difference between these two build configurations is the size of the annular gap between the(non-rotating) drive shaft and the bores of the discs.The heat transfer data were obtained from thermocouple measurements of surface temperature and a conduction solution method.The velocity measurements were made using a two component,LDA system.The heat transfer results from the discs show differences between the two builds.This is attributed to the wider annular gap allowing more of the throughflow to penetrate into the cavity.There are also significant differences between the radial distributions of tangential velocity in the two builds of the test rig.For the narrow annular gap,there is an increase of non-dimensional tangential velocity V/Ωr with radial location to solid body rotation V/Ωr=1.For the wider annular gap,the non-dimensional velocities show a decrease with radial location to solid body rotation.      

Research on Auto-detection for Remainder Particles of Aerospace Relay Based on Wavelet Analysis

Aerospace relay is one kind of electronic components which is used widely in national defense system and aerospace system. The existence of remainder particles induces the reliability declining, which has become a severe problem in the development of aerospace relay. Traditional particle impact noise detection (PIND) method for remainder detection is ineffective for small particles, due to its low precision and involvement of subjective factors. An auto-detection method for PIND output signals is proposed in this paper, which is based on direct wavelet de-noising (DWD), cross-correlation analysis (CCA) and homo-filtering (HF), the method enhances the affectiv-ity of PIND test about the small particles. In the end, some practical PIND output signals are analysed, and the validity of this new method is proved.     

Preparation of Highly Dispersed Antimony-doped Tin Oxide Nano-powder via Ion-exchange Hydrolysis of SnCl4 and SbCl3 and Azeotropic Drying

Antimony-doped tin hydroxide colloid precipitates have been synthesized by hydrolysis of SnCl4 and SbCl3 using: (1) an ion-exchange hydrolysis to remove chlorine ions, and (2) isoamyl acetate as an azeotropic solvent to obviate water. The obtained dried powder is of high dispersivity without any need for further grinding. The size and dispersivity of the final particles are investigated with the aid of TG-DTA, BET, XRD and TEM. After having calcined, the antimony-doped tin oxide nanopowder possesses a tetragonal rutile structure with high dispersivity, uniform particles and low hard agglomeration.     

Effects of Mo on the Microstructure and Hydrogen Sorption Properties of Ti-Mo Getters

The effects of Mo on the microstructure evolution, porosity and hydrogen sorption properties of Ti-Mo getters are investigated in this work. The results show that the addition of Mo prolongs the densification process of Ti-Mo getters and results in a significant amount of sintered pores. With the Mo content increasing, the porosity of getters firstly increases reaching the maximum value as it at- tains about 7.5wt.%, and then drops. At the room temperature, the hydrogen sorption property of getters increases progressively with the Mo content increasing, but the tendency is not very clear before its content lies below 2.5wt.%. When the Mo content achieves about 7.5wt.%, the hydrogen sorption property proves to be the best. The discussion is made about the above mentioned phenomena inclusive of hydrogen sorption properties of getters under different activation conditions (from 500-750 ℃).     

超声速燃烧数值模拟中的湍流与化学反应相互作用模型

高精度数值模拟有助于理解超声速湍流燃烧中湍流与化学反应的相互作用,可为发动机燃烧室等工程应用设计提供可靠的预测模型。除直接数值模拟外,目前在湍流燃烧应用中使用的大涡模拟和雷诺平均Navier-Stokes模拟均需要借助模型模化发生在湍流小尺度上的流动与化学反应过程对湍流大尺度运动的影响。现有的湍流与化学反应相互作用模型大致可分为:火焰面类模型和概率密度函数类模型,2类模型在不同的应用中各自具有优势和局限性。此外,现有模型大都基于低马赫数燃烧,而超声速燃烧中通常会伴随快速混合、局部熄火和再着火以及激波等复杂过程,这为发展其中的湍流与化学反应相互作用模型提出了更多的挑战。     

适于低轨卫星IP网络的单核共享树组播算法(英文)

为了解决低轨卫星IP网络中现有典型源组播算法的信道资源浪费问题,本文提出了一套单核共享树组播算法,即核心群合并共享树(CCST)和加权核心群合并共享树(w-CCST)算法。CCST 算法包括动态近似中心(DAC)选核方法和核心群合并组播路径构建方法。DAC方法专为周期、规律运动的低轨卫星网络提出,不需要复杂的星上计算。在核心群合并方法中,以核节点作为初始核心群,通过核心群和剩余组成员的最短路径方法逐步扩展直至整棵组播树构建完成,从而使得组播树的树代价最小,大大提高了网络的带宽利用率和组播传输效率。w-CCST 算法中所提出的加权因子可以调整树代价和端到端传播时延之间的折衷程度,因此,可以通过调整加权因子来适度增大树代价、降低端到端传播时延以支持某些端到端时延要求苛刻的实时组播业务。最后,与低轨卫星 IP 网络中典型算法进行了性能比较,仿真结果说明,CCST 算法的平均树代价比其它算法显著降低,w-CCST 算法的平均端到端传播时延小于 CCST 算法。     

Jet Vectoring Control Using a Novel Synthetic Jet Actuator

A primary air jet vectoring control system with a novel synthetic jet actuator (SJA) is presented and simulated numerically. The results show that, in comparison with an existing traditional synthetic jet actuator, which is able to perform the duty of either “push” or “pull”, one novel synthetic jet actuator can fulfill both “push” and “pull” functions to vector the primary jet by shifting a slide block inside it. Therefore, because the new actuator possesses greater efficiency, it has potentiality to replace the existing one in various appli- cations, such as thrust vectoring and the reduction of thermal signature. Moreover, as the novel actuator can fulfill those functions that the existing one can not, it may well be expected to popularize it into more flow control systems.     

Nonlinear Adaptive Slewing Motion Control of Spacecraft Truss Driven by Synchronous V-gimbaled CMG Precession

The slewing motion control of a truss arm driven by a V-gimbaled control-moment-gyro (CMG) is a nonlinear control problem. The V-gimbaled CMG consists of a pair of gyros that must precess synchronously. The moment of inertia of the system, the angular momentum of the gyros and the external disturbances are not exactly known. With the help of feedback linearization and recursive Lyapunov design method, an adaptive nonlinear controller is designed to deal with the unknown items. Performance of the proposed controller is verified by simulation.     

An SOR Implicit Time-accurate Scheme in Calculating Unsteady Flows

A new time-accurate marching scheme for unsteady flow calculations is proposed in the present work. This method is the combination of classical Successive Over-Relaxation (SOR) iteration method and Jacobian matrix diagonally dominant splitting method of LUSGS. One advantage of this algorithm is the second-order accuracy because of no factorization error. Another advantage is the low computational cost because the Jacobian matrices and fluxes are only calculated once in each physical time step. And, the SOR algorithm has better convergence property than Gauss-Seidel. To investigate its accuracy and convergency, several unsteady flow computa- tional tests are carried out by using the proposed SOR algorithm. Roe’s FDS scheme is used to discritize the inviscid flux terms. Un- steady computational results of SOR are compared with the experiment results and those of Gauss-Seidel. Results reveal that the numerical results agree well with the experimental data and the second-order accuracy can be obtained as the Gauss-Seidel for unsteady flow computations. The impact of SOR factor is investigated for unsteady computations by using different SOR factors in this algorithm to simulate each computational test. Different numbers of inner iterations are needed to converge to the same criterion for different SOR factors and optimal choice of SOR factor can improve the computational efficiency greatly.