Prediction of forming limit curve (FLC) for Al-Li alloy 2198-T3 sheet using different yield functions

The Forming Limit Curve (FLC) of the third generation aluminum-lithium (Al-Li) alloy 2198-T3 is measured by conducting a hemispherical dome test with specimens of different widths. The theoretical pred...     

Equivalent model of close-packed film cooling holes in nickel-based single crystal cooled blade based on crystallographic theory

The mechanical properties of nickel-based single crystal thin-walled plate with close-packed film cooling holes were studied based on the equivalent solid material concept. The effective plastic parameters inversion method based on crystallographic theory were proposed. A simplification method for close-packed film cooling hole plates with square and triangular penetration patterns was presented. A large number of finite element analysis results covering different ligament efficiencies and penetration patterns were provided to verify the feasibility of the plastic equivalent principle and simplification method. The results show that the stress–strain curve and resolved shear stresses of simplification models are in consistence with the plate models with close-packed film cooling holes. The equivalent errors of yield strength are all within the error band and the values of equivalent errors are all less than 10%. In addition, the equivalent errors of the positions where maximum resolved shear stress occurs are all less than 15°, indicating the accuracy of plastic equivalent model and simplification method.     

An inverse strategy to determine constitutive parameters of tubular materials for hydroforming processes

This paper is to determine the flow stress curve of 5049-O aluminium alloy by a tube hydraulic bulging test with fixed end-conditions. During this test, several tubular specimens are bulged under different internal pressures before their bursting, and the corresponding bulging height and wall thickness at the pole are measured. An inverse strategy is developed to determine the constitutive parameters of tubular materials based on experimental data, which combines the finite element method with g...     

A theoretical model of semi-elliptic surface crack growth

A theoretical model of semi-elliptic surface crack growth based on the low cycle strain damage accumulation near the crack tip along the cracking direction and the Newman–Raju formula is developed. The crack is regarded as a sharp notch with a small curvature radius and the process zone is assumed to be the size of cyclic plastic zone. The modified Hutchinson, Rice and Rosengren(HRR) formulations are used in the presented study. Assuming that the shape of surface crack front is controlled by two critical points: the deepest point and the surface point.The theoretical model is applied to semi-elliptic surface cracked Al 7075-T6 alloy plate under cyclic loading, and five different initial crack shapes are discussed in present study. Good agreement between experimental and theoretical results is obtained.     

Influences of milling and grinding on machined surface roughness and fatigue behavior of GH4169 superalloy workpieces

Surface topography of superalloy GH4169 workpieces machined by milling and grinding is different significantly. Meanwhile, surface roughness, as one of the main indicators of machined surface integrity, has a great influence on the fatigue behavior of workpieces. Based on analyzing the formation mechanism and characteristics of surface roughness utilizing different machining processes and parameters, the machined surface roughness curve can be decoupled into two parts utilizing frequency spectrum analysis, which are kinematic surface roughness curve and stochastic surface roughness curve. The kinematic surface roughness curve is influenced by machining process,parameters, geometry of the cutting tool or wheel, the maximum height of which is expressed as R'_z.By subtracting the kinematic part from the measurement curve, the stochastic surface roughness curve and its maximum height R'_zcan be obtained, which is influenced by the defects of cutting tool edge or abrasive grains, built-up edges(BUE), cracks, high frequency vibration and so on. On the other hand, the results of decoupling analysis of surface roughness curves indicate that Raand Rz values of milling GH4169 are 2–5 times and 1–3 times as high as those of grinding, while R'_zvalue of milling is 13.85%–37.7% as high as that of grinding. According to the results of fatigue life tests of specimens machined by milling and grinding, it can be concluded that fatigue behavior of GH4169 decreases with the increase of R'_zmonotonically, even utilizing different machining processes.     

FEA OF RUBBER WITH NOVEL STRAIN ENERGY FUNCTIONS

This paper presents the results of finite element analysis of rubber structures based on novel strain energy functions stemming from the representation theorem of tensorial function. The stress tensor is represented by Taylor expansion, using the representation theorem of tensorial function of a single tensorial argument for all terms in each order of the expansion. The scalar-valued coefficient functions of the theorem are represented by the integrity bases of the strain tensor and material constants to be determined by experiment. The computer implementation of the new constitutive laws has been verified by comparing the FE results with analytical solutions. A complicated structure of rubber bearing was analyzed. The FE results show good correlation with experimental data.     

Numerical Modeling of the Compression Process of Elastic Open-cell Foams

The random models of open-cell foams that can reflect the actual cell geometrical properties are constructed with the Voronoi technique. The compression process of elastic open-cell foams is simulated with the nonlinear calculation module of finite element analysis program. In order to get the general results applicable to this kind of materials, the dimensionless compressive stress is used and the stress-strain curves of foam models with different geometrical properties are obtained. Then, the influences of open-cell geometrical properties, including the shape of strut cross section, relative density and cell shape irregularity, on the compressive nonlinear mechani- cal performance are analyzed. In addition, the numerical results are compared with the predicted results of cubic staggering model. Numerical results indicate that the simulated results reflect the compressive process of foams quite well and the geometrical properties of cell have significant influences on the nonlinear mechanical behavior of foams.     

A hybrid original approach for prediction of the aerodynamic coe?cients of an ATR-42 scaled wing model

A new approach for the prediction of lift, drag, and moment coefficients is presented. This approach is based on the support vector machines (SVMs) methodology and an optimization meta-heuristic algorithm called extended great deluge (EGD). The novelty of this approach is the hybridization between the SVM and the EGD algorithm. The EGD is used to optimize the SVM parameters. The training and validation of this new identification approach is realized using the aerodynamic coefficients of an ATR-42 wing model. The aerodynamic coefficients data are obtained with the XFoil software and experimental tests using the Price–Pa?doussis wind tunnel. The predicted results with our approach are compared with those from the XFoil software and experimental results for different flight cases of angles of attack and Mach numbers. The main pur-pose of this methodology is to rapidly predict aircraft aerodynamic coefficients.     

Design and implementation of five-axis transformation function in CNC system

To implement five-axis functions in CNC system, based on domestic system Lan Tian series, an improved design method for the system software structure is proposed in this paper. The numerical control kernel of CNC system is divided into the task layer and the motion layer. A five-axis transformation unit is integrated into the motion layer. After classifying five-axis machines into different types and analyzing their geometry information, the five-axis kinematic library is designed according to the abstract factory pattern. Furthermore, by taking CA spindle- tilting machine as an example, the forward and the inverse kinematic transformations are deduced. Based on the new software architecture and the five-axis kinematic library, algorithms of RTCP （rotation tool center point control） and 3D radius compensation for end-milling are designed and realized. The milling results show that, with five-axis functions based on such software struc- ture, the instructions with respect to the cutter＇s position and orientation can be directly carried out in the CNC system.     

A hybrid original approach for prediction of the aerodynamic coefficients of an ATR-42 scaled wing model

A new approach for the prediction of lift, drag, and moment coefficients is presented.This approach is based on the support vector machines(SVMs) methodology and an optimization meta-heuristic algorithm called extended great deluge(EGD). The novelty of this approach is the hybridization between the SVM and the EGD algorithm. The EGD is used to optimize the SVM parameters. The training and validation of this new identification approach is realized using the aerodynamic coefficients of an ATR-42 wing model. The aerodynamic coefficients data are obtained with the XFoil software and experimental tests using the Price–Pa?¨doussis wind tunnel.The predicted results with our approach are compared with those from the XFoil software and experimental results for different flight cases of angles of attack and Mach numbers. The main purpose of this methodology is to rapidly predict aircraft aerodynamic coefficients.     

STRAIN REGULARITY IN REINFORCERS OF SHORT-FIBER/ WHISKER REINFORCED COMPOSITE AND ITS APPLICATION

Based on the study of strain distribution in short-fiber/whisker reinforced metal matrix composites, a deformation characteristic parameter λ is defined as the ratio of the root-mean-square strain of reinforcers to the macro-linear strain along the same direction. Quantitative relation between λ and microstructure parameters of the composite is obtained. As an example of applying and verifying λ, the stress-strain curve of [AlBO]w/Al composite under tensile loading is predicted and favorably compared with experiments. By using λ, the stiffness modulus of the composite with arbitrary reinforcer orientation under any loading condition is predicted from the microstructure parameters of material.     

Inner wrinkling control in hydrodynamic deep drawing of an irregular surface part using drawbeads

Inner wrinkling phenomenon is more likely to develop during hydrodynamic deep drawing （HDD） of complicated component-forms due to the higher demand for controlling deformation sequences. Aiming at the problems in control of inner wrinkling for an irregular surface part featured with both concavity and convex, this research proposes an optimal design method of drawbead parameters to change the material flow. According to theoretical analysis of the mechanism of inner wrinkling, optimizing cavity pressure only is unreasonable to form a wrinkle-free deep-drawn part, so semi-circular drawbeads are employed. The effects of layout and height of drawbeads on forming results are discussed, and a process window is established based on evaluation indicators including the anti-wrinkle coefficient and the minimum wall thickness. Experiments are carried out to validate the process window, and the wall thickness and the wrinkle height are measured and compared with numerical findings. The results show that the anti-wrinkle ability of drawbeads weakens with increasing oblique angle and distance from the die center, while the wall thickness increases with increasing oblique angle and distance, and the inner wrinkling can be completely suppressed by drawbeads arranged in zones I and II with optimum penetration.     

鸟体撞击结构过程的相似律研究(英文)

With dimensional analysis and similarity theory, the model similarity law of aircraft structures trader bird impact load is investigated. Numerical calculations by means of nonlinear dynamic software ANSYS/LS-DYNA are conducted on the finite element models constructed with different scaling factors. The influence of strain rate on the model similarity law is found to be dependent on the strain rate sensitivity of materials and scale factors. Specifically, materials that are not sensitive to strain rate obey the model similarity law in the bird impact process. The conclusions obtained are supposed to provide a theoretical basis for the experimental work of bird impact on aircraft structure.     

THE IMPACT PROPERTIES OF HYBRID COMPOSITES

In this paper an experimental investigation on the impact behaviour of hybrid composites is conducted by instrumental Charpy impact test. The variation of impact strength and impact toughness index of C/K and C/G hybrid composites of different matrices with hybrid ratio and interface number is revealed. The dynamic hybrid effect is also investigated from different aspects. Meanwhile, the estimating model for impact strength is established and the estimated values are in good agreement with experimented ones. The hybrid effect coefficients based on different definitions are organically related by the model. This provides a basis for the further study of the impact constitutive equation of hybrid composites.     

Thermodynamic Characteristic Study of a High-temperature Flow-rate Control Valve for Fuel Supply of Scramjet Engines

Thermodynamic characteristics are of great importance for the performance of a high-temperature flow-rate control valve,as high-temperature environment may bring problems,such as blocking of spool and increasing of leakage,to the valve.In this paper,a high-temperature flow-rate control valve,pilot-controlled by a pneumatic servo system is developed to control the fuel supply for scramjet engines.After introducing the construction and working principle,the thermodynamic mathematical models of the valve are built based on the heat transfer methods inside the valve.By using different boundary conditions,different methods of simulations are carried out and compared.The steady-state and transient temperature field distribution inside the valve body are predicted and temperatures at five interested points are measured.By comparing the simulation and experimental results,a reasonable 3D finite element analysis method is suggested to predict the thermodynamic characteristics of the high-temperature flow-rate control valve.     

Combination of classifiers with incomplete frames of discernment

The methods for combining multiple classifiers based on belief functions require to work with a common and complete(closed) Frame of Discernment(Fo D) on which the belief functions are defined before making their combination. This theoretical requirement is however difficult to satisfy in practice because some abnormal(or unknown) objects that do not belong to any predefined class of the Fo D can appear in real classification applications. The classifiers learnt using different attributes inform...     

Crashworthiness uncertainty analysis of typical civil aircraft based on Box–Behnken method

The crashworthiness is an important design factor of civil aircraft related with the safety of occupant during impact accident. It is a highly nonlinear transient dynamic problem and may be greatly influenced by the uncertainty factors. Crashworthiness uncertainty analysis is conducted to investigate the effects of initial conditions, structural dimensions and material properties. Simplified finite element model is built based on the geometrical model and basic physics phenomenon. Box–Behnken sampling and response surface methods are adopted to obtain gradient information.Results show that the proposed methods are effective for crashworthiness uncertainty analysis.Yield stress, frame thickness, impact velocity and angle have great influence on the failure behavior,and yield stress and frame thickness dominate the uncertainty of internal energy. Failure strain and tangent modulus have the smallest influence on the initial peak acceleration, and gradients of mean acceleration increase because the appearance of material plastic deformation and element failure.     

Dynamic tensile behavior of AZ31B magnesium alloy at ultra-high strain rates

The samples having {0001} parallel to extruding direction(ED) present a typical true stress–true strain curve with concave-down shape under tension at low strain rate. Ultra-rapid tensile tests were conducted at room temperature on a textured AZ31 B magnesium alloy. The dynamic tensile behavior was investigated. The results show that at ultra-high strain rates of 1.93 · 102 s 1and 1.70 · 103 s 1, the alloy behaves with a linear stress–strain response in most strain range and exhibits a brittle fracture. In this case, {10-12} 10-11 extension twinning is basic deformation mode. The brittleness is due to the macroscopic viscosity at ultra-high strain rate, for which the external critical shear stress rapidly gets high to result in a cleavage fracture before large amounts of dislocations are activated. Because {10-12} tension twinning, {10-11} compressive twinning,basal a slip, prismatic a slip and pyramidal c + a slip have different critical shear stresses(CRSS), their contributions to the degree of deformation are very differential. In addition,Schmid factor plays an important role in the activity of various deformation modes and it is the key factor for the samples with different strain rates exhibit various mechanical behavior under dynamic tensile loading.     

Discrete Methods Based on First Order Reversal Curves to Identify Preisach Model of Smart Materials

Preisach model is widely used in modeling of smart materials. Although first order reversal curves (FORCs) have often found ap- plications in the fields of physics and geology, they are able to serve to identify Preisach model. In order to clarify the relationship be- tween the Preisach model and the first order reversal curves, this paper is directed towards: (1) giving the reason a first order reversal curve is introduced; (2) presenting, for identifying Preisach model, two discrete methods, which are analytically based on first order reversal curves. Herein also is indicated the solution’s uniqueness of these two identifying methods. At last, the validity of these two methods is verified by simulating a real smart actuator both methods have been applied to.