ZCS-PWM boost rectifier with high power factor and low conduction losses

A new single-phase high power factor rectifier is proposed, which features regulation by conventional pulsewidth modulation (PWM), soft commutation, and instantaneous average line current control. A new zero-current-switching PWM (ZCS-PWM) auxiliary circuit is configured in the presented ZCS-PWM rectifier to perform ZCS in the switches and zero-voltage-switching (ZVS) in the diodes. Furthermore, soft commutation of the main switch is achieved without additional current stress by the presented ZCS-PWM auxiliary circuit. A significant reduction in the conduction losses is achieved, since the circulating current for the soft switching flows only through the auxiliary circuit and a minimum number of switching devices are involved in the circulating current path and the proposed rectifier uses a single converter instead of the conventional configuration composed of a four-diode front-end rectifier followed by a boost converter. Seven transition states for describing the behavior of the ZCS-PWM rectifier in one switching period are described. The PWM switch model is used to predict the system performance. A prototype rated at 1 kW, operating 60 kHz, with an input ac voltage of 220 V/sub rms/ and an output voltage 400 V/sub dc/ has been implemented in laboratory. An efficiency of 97.2% and power factor near 0.99 has been measured. The analysis and design of the control circuitry are also presented.     

Improved ZCS-PWM commutation cell for IGBTs application

An improved zero-current-switching pulsewidth-modulated (ZCS-PWM) commutation cell is presented, which is suitable for high-power applications using insulated gate bipolar transistors (IGBTs) as the power switches. It provides ZCS operation for active switches and zero-voltage-switching (ZVS) operation for passive switches. Besides operating at constant frequency and reducing commutation losses, the proposed ZCS-PWM switch cell has no additional current stress and conduction loss in the main switch. To demonstrate the feasibility of the proposed ZCS-PWM commutation cell, it was applied to a boost converter. Operating principle, theoretical analysis, design guidelines, and a design example are described and verified by experiment results obtained from a prototype rated 1 kW and operating at 40 kHz. The PWM switch model and state-space averaging approach is also used to estimate and examine the steady-state and dynamic character of ZCS-PWM boost converter system. Finally, the application of the proposed soft-switching technique in the dc-dc nonisolated converters is presented.     

单端正激ZVT功率变换器实现

介绍一种单端正激工作方式的零电压过渡（ＺＶＴ）软开关ＤＣ－ＤＣ变换器;描述该变换器的原理和特征;给出了应用ＺＶＴ软开关技术和集成控制块ＳＧ３５２５Ａ的２４Ｖ／９ＡＤＣ－ＤＣ变换器电路和实验结果。     

Soft-switching single-stage AC-to-DC converter with low harmonic distortion

A 1 /spl phi/ high-frequency (HF) transformer isolated, soft-switching single-stage ac-dc converter with low line-current harmonic distortion is presented. Its operation is explained with equivalent circuits for the various intervals. The converter is analyzed and design curves are obtained. An optimization parameter is introduced and a systematic design procedure is illustrated with a design example. Detailed SPICE simulation and experimental results of a 500 W converter with load as well as line voltage variation are given to verify theory. The proposed converter employs a zero-voltage transition (ZVT) network to ensure zero-voltage switching (ZVS) at all loads, and natural power factor correction is ensured using a simple control circuit.     

Steady-state analysis of the constant-frequency clamped seriesresonant converter

A constant-frequency diode-clamped series resonant converter (CFCSRC) is proposed as a solution to problems associated with frequency-controlled resonant converters. This converter has two resonant frequencies, and control is achieved by varying the relative time spent at each switching frequency. Two zero-current-switching (ZCS) modes are examined and plotted in the output plane. An equation is given for the boundary between the two ZCS modes, as well as an expression for the boundary between ZCS and non-ZCS operation; both are plotted in the output plane. The output equation for the main mode is shown to be hyperbolic. Converter peak voltages limited to the input voltages, and peak currents are less than those of the frequency-controlled clamped series resonant converter over a large operating range. Data from a prototype converter are compared with theoretical data and are shown to be in good agreement with the theoretical model     

A study of volume versus frequency for soft switching IGBTconverters

Earlier references have described a new soft switched ZVS/ZCS (zero voltage switching, zero current switching) converter for IGBTs that allows operation above 20 kHz. Although frequencies above 20 kHz are now possible for IGBT converters, the optimum frequency for minimum volume may be below 20 kHz because of heat sink requirements. A comparative study considers the reactive component versus heat sink volume tradeoff for two 6 kW converters, one using ZVS/ZCS and the other using a more conventional circuit with hard switching     

A 10 kW DC-DC converter using IGBTs with active snubbers

This full bridge DC-DC converter employs zero voltage switching (ZVS) on one leg and zero current switching (ZCS) on the other. This technique produces exceptionally low insulated-gate bipolar transistor (IGBT) switching losses through the use of an active snubber that recycles energy back to the source. Experimental results are presented for a 10-kW, 20-kHz converter     

A new zero-voltage switching DC/DC boost converter

A pulsewidth-modulated (PWM) zero-voltage-switching quasi-resonant boost converter operating at constant switching frequency is presented. In contrast to the frequency-modulated (FM) zero-voltage-switching quasi-resonant boost converter, this converter possesses better controllability and higher operating performance, and overcomes the instability caused by the parasitic oscillation. The principle of operation and performance of the converter are presented. Its two-dimensional state trajectories and steady-state characteristic curves are derived which are useful for the converter design. Both the SPICE simulation and experimental result agree with the theoretical prediction     

Zero dynamics-based design of damping networks for switching converters

A new design technique of the input filter damping network for dc-to-dc switching converters of buck type is presented. This technique is derived by means of zero dynamics analysis of the switching converter and yields equivalent results to those obtained using the classical approach based on minimizing the filter output impedance. The new method can be applied in converters of buck type with two inductors, boost with two inductors and dual SEPIC. Simulation and experimental results corresponding to a boost converter with two inductors illustrate the procedure.     

Three-phase single-stage ac/dc boost integrated series resonant converter

A new ac/dc 3-/spl phi/ single-stage converter is proposed integrating a 3-/spl phi/ discontinuous current mode (DCM) boost with a dc/dc fixed frequency series resonant converter (SRC). This converter has the following features: natural power factor correction, soft switching, high-frequency (HF) transformer isolation with the series resonant tank operating in above resonance mode, etc. A new complementary gating control scheme is used for simultaneous control of boost converter and the SRC. Modes of operation are presented and analyzed. Based on the analysis, design curves are obtained. An optimum design is given and a design example is presented. Results obtained from SPICE simulation for the designed converter are given to verify the performance of the proposed converter for varying load as well as line voltage. Experimental results obtained from a laboratory prototype converter are presented to verify the theory.     

New ZVT-PWM DC/DC converters using active snubber

A novel active snubber soft switching method is proposed. The unique location of the resonant inductor and capacitor ensures low current and voltage stresses in the converter. An analytical study of a boost dc-dc converter with the proposed active snubber method is presented in detail to illustrate its operation principles and design considerations. By simple modification, this soft switching method is also suitable for ac-dc boost topology, especially for high power-factor-correction (PFC) universal interface applications. A 500 W prototype system has been made to simulatively and experimentally verify the performance of the soft switching.     

Boost变换器软开关技术的研究

提出一种新型有源软开关技术,在辅助开关和谐振电路的作用下,可以实现开关电源中开关管的零电压开通和零电压关断,而且可以减小开关管的电压应力和电流应力。对电路工作原理和参数设置进行了分析,给出了关键参数的选取原则。利用实际电路,验证了有源软开关技术的有效性。     

Full bridge ZCS PWM converter for high-voltage high-powerapplications

This paper presents a comprehensive study of a full bridge (FB) zero-current switched (ZCS) PWM converter which is suitable for high-voltage and high-power DC application that achieves ZCS for all active switches, and zero-voltage-switched (ZVS) operation for all diodes on the high voltage side. The given converter utilizes component parasitic parameters, particularly for the high-voltage transformer, and employs fixed-frequency phase-shift control to implement soft-switching commutations. Detailed steady state analysis of the converter power stage is presented for the first time and the major features of the converter's power stage are discussed. Small-signal characteristics are also presented and accompanied by a discussion of the controller design and implementation. A design example is also presented based on the steady state analysis and is validated by simulation. Theoretical and simulated results are in good agreement     

LLC parallel resonant converter design by scaling the LC converter

An efficient and practical method for steady-state design of an LLC-type parallel resonant dc/dc converter (LLC-PRC) is presented. In general, the output characteristic curves of LLC-PRC can be obtained by multiplying the output curves of the LC-type parallel resonant converter (LC-PRC) by a ratio of the parallel and series inductances. The peak voltage and current stresses on the resonant elements also depend on the same ratio. The LLC-PRC with a filter inductor is examined for two conduction modes, continuous and discontinuous capacitor voltage conduction modes, to show the effect of the inductance ratio. A means to use the derived equations to obtain the zero current switching (ZCS) is given. Also, a design procedure, along with design examples, is given to illustrate the use of the equations and characteristic curves. An experimental LLC-PRC is built to ensure the validity of the equations and design examples     

Tapped-inductor filter assisted soft-switching PWM DC-DC power converter

A novel high-frequency transformer linked full-bridge type soft-switching phase-shift pulsewidth modulated (PWM) controlled dc-dc power converter is presented, which can be used as a power conditioner for small-scale photovoltaic and fuel cell power generation systems as well as isolated boost dc-dc power converter for automotive ac power supply. In these applications with low-voltage large-current sources, the full-bridge circuit is the most attractive topology due to the possibility of using low-voltage high-performance metal-oxide-semiconductor field-effect transistor (MOSFET) and achieving high efficiency of the dc-dc power converter. A tapped-inductor filter including the freewheeling diode is newly implemented in the output stage of the full-bridge phase-shift PWM dc-dc converter to achieve soft-switching operation for the wide load variation range. Moreover, in the proposed converter circuit, the circulating current is effectively minimized without using additional resonant circuit and auxiliary power switching devices. The practical effectiveness of the proposed soft-switching dc-dc power converter was verified in laboratory level experiment with 1 kW 100 kHz breadboard setup using power MOSFETs. Actual efficiency of 94-97% was obtained for the wide duty cycle and load variation ranges.     

Computer Simulations of Optimum Boost and Buck-Boost Converters

The development of mathematical models suitable for minimum weight boost and buck-boost converter designs are presented. The facility of an augumented Lagrangian (ALAG) multiplier-based nonlinear programming technique is demonstrated for minimum weight design optimizations of boost and buck-boost power converters. ALAG-based computer simulation results for those two minimum weight designs are discussed. Certain important features of ALAG are presented in the framework of a comprehensive design example for boost and buck-boost power converter design optimization. The study provides refreshing design insight of power converters and presents such information as weight and loss profiles of various semiconductor components and magnetics as a function of the switching frequency.     

Alternate forms of the PWM switch models

Vorperian's pulsewidth modulation (PWM) switch model consists of a PWM transformer and a nonlinear resistor. The recognition that any of the three transformer terminals can serve as the common terminal leads to two alternate PWM transformer models and the corresponding two alternate PWM switch models. For a given PWM dc-dc converter, one of the three PWM switch models is more “natural” for graphic-oriented analysis/design, e.g., it allows the idealized converter to be analyzed by inspection. Furthermore, all three PWM transformers may be used to graphically manipulate the converter circuit to a form that can be analyzed by inspection. The alternate forms of the PWM transformers and the PWM switch models are effective as graphic-oriented teaching and learning tools for PWM converters. This is demonstrated using examples based on the boost converter and the Cuk converter     

CIECA: Application to Current Programmed Switching Dc-Dc Converters

Sundstrand Advanced Technology Corporation The current injection equivalent circuit approach (CIECA) to modeling switching converter power stages is extended to model the current programmed converter power stages operating in fixed frequency, continuous inductor conduction mode. To demonstrate the method, modeling is carried out for the buck, boost, and buckboost converters to obtain small-signal linear equivalent circuit models which represent both input and output properties. The results of these analyses are presented in the form of linear equivalent circuit models as well as transfer functions. Though current programmed converters exhibit single-pole response, the addition of artificial ramp changes converters to exhibit well damped two-pole response. This has been investigated for the first time using CIECA. The results of these analyses are presented in the form of linear equivalent circuit models as well as transfer functions.     

Effect of FET output capacitance on ZVS of resonant converters

The analysis of resonant converters including the capacitance of the switches is presented. New dc characteristics are obtained for the series, parallel, and series-parallel resonant converters (SPRC). The operating regions where the converters operate with zero-voltage switching (ZVS) are determined as a function of the switch capacitance. The more pronounced effect can be seen in the series resonant converter (SRC), while the parallel resonant converter (PRC) is the most insensitive. The results of the analysis have been verified on an experimental prototype     

A novel resonant converter topology for DC-to-DC power supply

A class-E DC-to-DC converter with half-wave controlled current rectifier is proposed. Its output voltage is controlled by the conduction angle of the rectifier switch at constant switching frequency. Zero voltage switching for all the switches can be maintained from full load to no load. Its steady state characteristics are analyzed and the effects of the circuit parameters are studied. Some extensions of the proposed converter are also discussed. The analysis is verified by PSPICE simulation and an experimental prototype