Analysis and design of a three-phase LCC-type resonant converter

A three-phase dc-to-dc LCC-type resonant converter with high-frequency transformer isolation is proposed. The operation and a simple analysis of the converter are presented. Design curves are obtained and a design example is given. SPICE simulation and experimental results are presented to verify the performance of the proposed converter for varying load conditions. The converter proposed has several advantages, e.g., operation in lagging PF mode for the entire load range, requires a narrow variation required in switching frequency, reduced component size and stresses, etc     

Cross Noise in Multi-Output DC-to-DC Converters

In a multi-output dc-to-dc converter with cross regulation, the noise generated in one of the multiple loads is transmitted to the other loads. It is called ?cross noise.? This cross noise is analyzed and experimental results are given. High-frequency equivalent circuits, which are composed of parasitic parameters and have several parallel and series resonances, are presented for cross noise in a two-output dc-to-dc converter. The frequency responses versus 100 kHz through 10 MHz noise are calculated from these equivalent circuits and agree well with experimental results.     

Noise Suppression Characteristics of a dc-to-dc Converter

Analytical and experimental considerations of the noise suppression characteristics of a typical dc-to-dc converter with a two-winding reactor are described. The high-frequency equivalent circuits for external noise are presented which are composed of parasitic parameters and have parallel and series resonances. The high-frequency responses calculated from these equivalent circuits agree well with the experimental results. Effects of the parasitic parameters on the noise suppression capability are discussed.     

State Trajectories Used to Observe and Control DC-to-DC Converters

State-plane analysis techniques are employed to study the voltage stepup energy-storage dc-to-dc converter. Within this framework, an example converter operating under the influence of a constant on-time and a constant frequency controller is examined. Qualitative insight gained through this approach is used to develop a conceptual free-running control law for the voltage stepup converter which can achieve steady-state operation in one on/off cycle of control. Digital computer simulation data are presented to illustrate and verify the theoretical discussions presented.     

A Design for Thick Film Microcircuit DC-to-DC Converter Electronics

The design concept for thick film microcircuit dc-to-dc converter electronics used in the power subsystem of the Thermoelectric Outer Planet Spacecraft is presented. Microcircuits have been used in low power logic circuits for nearly ten years, but only recently have these techniques been applied to power subsystem circuits which operate at higher power levels. Thick film microcircuit techniques have been utilized in a dc-to-dc converter reducing weight by 70 percent, volume by 80 percent, and interconnections by 75 percent. The close piece-part spacing allowed short interconnections and lower dissipation, and reduced noise coupling. The developed microcircuit handled total power levels from one watt to twenty-five watts.     

A Pulsewidth-Modulated Dc-to-Dc Converter That Utilizes a Small Number of Components

In general, circuit reliability can be enhanced by either incorporating redundancy or by minimizing a circuits component count. Conventional nonregulating converters generally require two active devices, whereas in regulating converters or switching regulators as many as 10 transistors, either integrated or discrete, is not uncommon. A regulating dc-to-dc converter which provides useful regulation and which can be constructed with either two or three transistors is described.     

Surge and Noise Generation in a Forward DC-to-DC Converter

Switching surge and noise voltages are analyzed under the common-mode condition in a forward dc-to-dc converter. The analysis is performed by partitioning the switching time into several states and introducing the high-frequency equivalent circuits. The equivalent circuits include not only inductive and capacitive parameters, but also the parameters related to the switching speed of the transistor and the recovery characteristics of the diode. As a result, the effects of these various parameters on the surge and noise generation are made clear quantitatively.     

Zero dynamics-based design of damping networks for switching converters

A new design technique of the input filter damping network for dc-to-dc switching converters of buck type is presented. This technique is derived by means of zero dynamics analysis of the switching converter and yields equivalent results to those obtained using the classical approach based on minimizing the filter output impedance. The new method can be applied in converters of buck type with two inductors, boost with two inductors and dual SEPIC. Simulation and experimental results corresponding to a boost converter with two inductors illustrate the procedure.     

Pulse Synchronizing DC-to-DC Converter

The new dc-to-dc converter driven by the external pulse is presented. The principle is based on the synchronizing phenomenon in the transistor core multivibrator. There are the voltage feed- back in the OFF interval and the current feedback in the ON interval. The flux of the saturable core is changed along the minor hysteresis loop. The operations are explained by the aid of the averaged method of the state space technique. The efficiency of this converter is high and the construction is very simple.     

Table-Aided Design of the Energy-Storage Reactor in DC-to-DC Converters

A new procedure for the selection of magnetic cores for use in energy-storage dc-to-dc power converters that eliminates the need for an automated computer search algorithm and stored data file is presented. The converter configurations included in the procedure are the three commonly encountered single-winding converters for voltage stepup, for current stepup and voltage stepup/current stepup, and for the two-winding converter for voltage stepup/current stepup. For each converter configuration, three types of controllers are considered: constant-frequency, constant on-time, and constant off-time. Using concepts developed from analyses of these converters by considering the transfer of energy by means of an energystorage inductor or transformer, a special table of parameters calculated from magnetic core data is constructed, which leads to a considerably simplified design procedure.     

A State-Trajectory Control Law for DC-to-DC Converters

Mathematical representations of a state-plane switching boundary employed in a state-trajectory control law for dc-to-dc converters are derived. Several levels of approximation to the switching boundary equations are presented, together with an evaluation of the effects of nonideal operating characteristics of converter power stage components on the shape and location of the boundary and the behavior of a system controlled by it. Digital computer simulations ions of d-to-dc converters operating in conjunction with each of these levels of control are presented and evaluated with respect to changes in transient and steady-state performance.     

DC-to-DC Converter Power-Train Optimization for Maximum Efficiency

A new way is given to describe the independent and dependent design variables of the power train of a dc-to-dc converter in terms of a multidimensional design-parameter space. These concepts provide a framework for examining the problem of design optimization of the power train, with particular emphasis on the maximization of converter efficiency. Numerous examples of important parameterspace surfaces illustrate some of the major relationships between core volume, switching frequency, and output power and between efficiency, ripple, and temperature rise of the energy-storage reactor. Also, the difference in performance between the continuous and discontinuous magnetomotive (MMF) force modes of operation is explored.     

Robust controller design for a series resonant converter

Because of their reduced switching losses, allowing a higher operating frequency, dc-to-dc resonant converters have been used extensively in the design of smaller size and lighter weight power supplies. The steady state and dynamic behavior of both the conventional series and parallel resonant converters have been thoroughly analyzed and small-signal models around given nominal operating points have been obtained. These models have been used in the past to design controllers that attempted to keep the output voltage constant in the presence of input perturbations. However, these controllers did not take into account either load or components variations, and this could lead to instability in the face of component or load changes. Moreover, prediction of the frequency range for stability was done a posteriori, either experimentally or by a trial and error approach In this paper we use μ-synthesis to design a robust controller for a series resonant converter (SRC). In addition to robust stability the design objectives include rejection of disturbances at the converter input while keeping the control input and the settling time within values compatible with a practical implementation     

Charge equalization for an electric vehicle battery system

Charge equalization for series connected battery strings has important ramifications on battery life. It enhances the uniformity of the battery cells and hence improves the life of the battery as a whole. A new charge equalization technique for a series string of battery cells has been recently proposed by the authors. The basic technique utilizes a simple isolated dc-to-dc converter with a capacitive output filter along with a multiwinding transformer. The possibility of integrating the trickle charge function with the charge equalization function is potentially very attractive, as it can lead to an efficient and low cost implementation     

MPPT of photovoltaic systems using extremum - seeking control

A stability analysis for a maximum power point tracking (MPPT) scheme based on extremum-seeking control is developed for a photovoltaic (PV) array supplying a dc-to-dc switching converter. The global stability of the extremum-seeking algorithm is demonstrated by means of Lyapunov's approach. Subsequently, the algorithm is applied to an MPPT system based on the "perturb and observe" method. The steady-state behavior of the PV system with MPPT control is characterized by a stable oscillation around the maximum power point. The tracking algorithm leads the array coordinates to the maximum power point by increasing or decreasing linearly with time the array voltage. Off-line measurements are not required by the control law, which is implemented by means of an analog multiplier, standard operational amplifiers, a flip-flop circuit and a pulsewidth modulator. The effectiveness of the proposed MPPT scheme is demonstrated experimentally under different operating conditions.     

Common-Mode Noise Generation in a DC-to-DC Converter

Analytical and experimental considerations of the common-mode noise in a dc-to-dc connverterare discussed. Analyzing the mechanism of the common-mode noise generation by means of a high-frequency equivalent circuit, we estimate the output noise voltage generated during the transistor's turn-on time. This commonmode noise consists mainly of two frequency components distributed in several megahertz. The effects of parasitic parameters on the noise voltage and frequencies are clarified. In addition, the effect of a common-mode choke on the noise suppression is discussed experimentally.     

Optimization of the Energy-Storage Inductors for DC-to-DC Converters

Three sets of design graphs and equations are developed to facilitate design of the energy-storage inductors for dc-to-dc converters. Using the design graphs, a quick estimate of the inductor minimum weight, the transistor peak current, and the inductor power loss can be obtained. Tradeoff studies can be conveniently conducted using these graphs. The effects of duty cycle controllers, constant frequency and constant tON, on the optimal selection of the energystorage inductors are assessed.     

AC/DC converter topologies for the Space Station

A new class of AC/DC converter topologies (Type-1 converters) is described, suitable for use in an advanced single-phase sine-wave voltage, high-frequency power distribution system, of the type that was proposed for a 20 kHz Space Station primary electrical power distribution system. The converter comprises a transformer, a resonant network, a current controller, a diode rectifier, and an output filter. The input AC voltage source is converted into a sinusoidal current source using the resonant network. The output of this current source is rectified by the diode rectifier and is controlled by the current controller. The controlled rectified current is then filtered by the output filter to obtain a constant voltage across the load. Three distinct converter topologies, Type-1A, Type-1B, and Type 1-C, are described, and their performance characteristics are presented. All three types have a close-to-unity rated power factor (greater than 0.98), low total harmonic distortion in input current (less than 5%), and high conversion efficiency (greater than 96%)     

Computer-Aided Design and Weight Estimation of High-Power High-Voltage Power Conditioners

Aspects of high-power high-voltage power conditioner design and weight estimation relevant to space subsystems are discussed. Weight has become an increasingly important parameter with the advent of larger and more sophisticated spacecraft, especially those for high-power communication. A computer program for estimating the weight of a high-power dc-to-dc power conditioner as functions of output power, operating frequency, input voltage range, maximum input voltage, and efficiency, respectively, is described, including computer-aided design of inductors and transformers. Curves of typical power conditioner weight as functions of the preceding parameters, derived from the power conditioner weight program, are presented.     

Design and technology of compact high-power converters

New material technologies such as Silicon Carbide (SiC) are promising in the development of compact high-power converters for next-generation power electronics applications. This paper presents an optimized converter design approach that takes into consideration non-linear interactions among various converter components, source and load. It is shown that with the development of high-temperature, high-power SiC power module technology, magnetic components and capacitors become important technology challenges, and cannot be ignored. A 50% improvement in power density is calculated for a 100 V-2 kV, 7 kW SiC DC-DC power converter operating at 150°C compared to a silicon power converter. The SiC power converter can be operated at junction temperatures in excess of 300°C (as compared to 150°C for a silicon power converter) with reasonable efficiency that potentially leads to a significant reduction in thermal management